The company has started commercial production of mixed rare earth concentrate (MREC) in Brazil
Brazilian miner Serra Verde has started commercial production of MREC from Phase I of its Pela Ema deposit in Minaçu
Serra Verde CEO Thras Moraitis said: “The start of commercial production is a critical milestone in our development and means we are now the only company outside Asia to produce at scale all four critical rare earths used in the production of permanent magnets
“Our product can play a critical role in supporting the growth in production of electric vehicles [EV] and wind turbines that are vital to the energy transition
As we ramp up to achieve nameplate capacity
Serra Verde is also working to build downstream partnerships to support the development of long-term
Serra Verde is expected to produce at least 5,000t per year of rare earth oxide
Rare earth oxides are essential for manufacturing high-efficiency permanent magnets used in EV motors and wind turbine generators
MREC samples from the Pela Ema deposit have already been accepted by major customers
and offtake agreements for a substantial portion of the planned production are secured with established processing companies
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Serra Verde has initiated efforts to enhance Phase I capacity at Pela Ema through plant optimisation
the company is evaluating the potential for a Phase II expansion
which could potentially double the run-of-mine production before 2030
long-life ionic clay deposit rich in high-value heavy and light rare earth elements (REEs)
which are crucial for the energy transition
The company is also committed to being the most sustainable supplier of rare earth materials globally
It aims to achieve this by leveraging the superior sustainability credentials of its operations and adhering to world-class operating standards
Serra Verde claims that its mining techniques are low-risk and open-pit
established processing technologies without hazardous chemicals
leading to lower operating costs and reduced environmental impacts
The company added that its operations are powered entirely by renewable energy sources
The mining site is located in an established mining district with access to technical skills and developed road and port infrastructure
which enhances the operation’s sustainability profile
In June 2023, Serra Verde started Phase I commissioning of its Pela Ema deposit in Minaçú
The company developed an integrated REE mining and processing operation in the country and secured a capital injection of $150m (730.47m reais) to advance the project
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The reforested tailings of an asbestos mine tower above the town of Minaçu
* Brazil banned asbestos in 2017 but mining continues for export
* The country's last mine can no longer sustain Minaçu's economy
* Mining company and government urged to support local transition
Jan 25 (Thomson Reuters Foundation) - In the Brazilian town of Minaçu
But the white powder that covered the streets and roofs from 1967 through the late 1980s was far from harmless snowflakes
The "snow" is a memory from when the town's chrysotile (white) asbestos mine lacked safety procedures to contain the powder and stop it spreading across the nearby urban area
when the town of 28,500 in the central state of Goiás thrived and jobs were plentiful at Sama
the company that extracts asbestos from Cana Brava
a mine covering an area almost as large as Minaçu
Asbestos is a fire-proof fiber used as a building material and in industrial products
but is also well-known as a substance that can cause cancer
About 107,000 people die each year from asbestos-related diseases
the World Health Organization said in a 2014 paper
adding that local levels of asbestos-linked deaths only decline decades after its use ends
but a state law under dispute in the courts keeps the Cana Brava mine operational
It is home to the last asbestos mine in Brazil - but the mineral no longer sustains the town
a court decision could suspend the mining activity
thanks to the development of a new rare earths mine in the region
some residents believe Minaçu should reinvent itself and move on from asbestos
who lives near Minaçu's massive hill of asbestos tailings
Now his son works for Mineração Serra Verde
which plans to provide elements for wind turbines
but would not think twice before allowing his grandson to work at Sama when he grows up
"There is no danger," he told the Thomson Reuters Foundation
After Brazil's Supreme Court ended asbestos use inside the country in 2017
locals protested in T-shirts with the slogan
an anthropology professor at Catalão Federal University
when Goiás lawmakers passed a bill allowing continued asbestos mining for export purposes
That law is now being disputed in court by Brazil's National Association of Labor Prosecutors
Asbestos is interwoven with Minaçu's identity
a river and even a government-run clinic are named after chrysotile asbestos - "amianto crisotila" in Portuguese
Stones filled with asbestos fibers are used to mark key sites such as the town's entrance
Its upscale neighborhood - called Sama Village - has asbestos roofing in every house
Many refer to Sama - which is owned by building materials company Eternit - as the "mother of Minaçu"
who is due to publish a book on the town in February
Sama assists any workers who have had health issues due to proven asbestos exposure
Eternit said in a statement issued to the Thomson Reuters Foundation in response to questions
"There are no reliable statistics on the number of workers exposed to chrysotile fibers who developed lung diseases in Brazil
as a large number of diagnoses proved to be wrong after carrying out a more accurate examination," Eternit added
When the asbestos industry was strong in Minaçu
You had priests and pastors defending asbestos during services," said Amaral
it may be taboo to disparage Sama publicly - but thousands have quietly signed settlements with the company
Sama had done more than 3,000 out-of-court deals where it agreed to make pay-outs or provide health insurance to former employees
labor prosecutors claimed in an ongoing lawsuit filed in 2020
The company is also under fire in legal cases filed by individuals and non-profits
as well as by both federal and labor prosecutors
who asked for her real name not to be used because she fears repercussions from the local community
sued for damages relating to the death of her father
"Even with a medical report saying (the cancer) was caused by asbestos
justice hasn't been done," she told the Thomson Reuters Foundation
A Goiás labor court in November ordered Eternit to pay for regular medical exams for all former mine employees for the next 30 years and the medical fees of any worker who develops health issues "likely to be associated with exposure to asbestos"
a Brazilian association of people exposed to asbestos
has campaigned against asbestos since 1995 and has seen many of its members die from asbestos-related illnesses
for me it's a loss as if it were someone in my family," said Giannasi
Then they started to get sick from the cigarettes and accused Sama
(saying) it was asbestos," said Minaçu councilman Wedney Divino de Miranda
Eternit's asbestos exports grew 165% from the same period in 2020
Of the company's R$833 million ($151.08 million) in net revenue
Sama is the world's third-largest chrysotile asbestos producer and has shipped it to more than 150 countries, the company website says
Eternit's statement said those countries include the United States
Brazilian asbestos endangers workers abroad who handle the mineral
founder of the Asbestos Disease Awareness Organization
don't understand that exposure and death continue today," she said
Sama no longer generates enough tax revenue or jobs to meet Minaçu's needs
Mayor Carlos Leréia told the Thomson Reuters Foundation
he said Sama still has a role to play in the local economy
but Minaçu must also develop other industries like tourism
Leréia is wary of depending too much on Serra Verde
as he believes it will stop generating jobs once the mine is operational
the Serra Verde mine has created about 1,600 jobs
its executive vice-president Luciano Borges said during an online presentation last September
the mine will employ about 700 people from nearby towns including Minaçu
Serra Verde declined a request for interview
employs about 375 people directly and 60 more through contractors
the Canadian town of Asbestos changed its name in 2020 to move away from the stigma
and is now trying to diversify its economy
The cost of transitioning to safer and more sustainable economic models should fall on those who profited from asbestos
said Laurie Kazan-Allen of the International Ban Asbestos Secretariat
the Goiás state authorities and the Brazilian government should help the town chart an alternative future
Asked how long it plans to keep on exploiting asbestos
Eternit said that would "depend on ongoing lawsuits"
it is starting to rebrand as a producer of solar-power roof tiles
saying it considers itself "a sustainable company"
But the solar tiles are not made in Minaçu
meaning they cannot directly replace asbestos employment there
Kazan-Allen said Eternit should set aside money every year to rehabilitate Minaçu when the time comes
Brazil extends coal use to 2040 under new 'just transition' law
Green transition slowed by economic and social barriers, not technology
Global aid deals to end coal urged to prioritise workers, transparency
(Reporting by Fabio Teixeira @ffctt; Editing by Megan Rowling
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