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New design delivers maximum volume flow range and energy efficiency
PA – The latest innovation from AERZEN: the new Delta Hybrid screw blowers utilize a direct drive and provide options for an IE5 synchronous permanent magnet motor and an integrated VFD
The new Hybrids maximize energy efficiency within the smallest footprint while continuing to provide the digital interface and process reliability that you have come to expect from AERZEN
This future-oriented design raises the bar regarding energy efficiency
The innovative screw blower series offers an IE5 synchronous permanent magnet motor and an integrated VFD
100% oil-free process air while operating efficiently and economically
they provide an extended turndown ratio of up to 1:5 and energy savings of up to 37% compared to conventional blowers
This is unique in the market and is a major leap in efficiency thanks to advanced technology
The most important component is an innovative compressor stage with new
highly efficient screw rotor profiles and internal flow optimization
Other innovations include a direct drive for the use of motors with energy efficiency class IE4 or IE5 and an integrated VFD
The synchronous permanent magnet motors also offer high efficiency in partial load operation
User-friendly Plug & Play Solution with the Smallest Footprint
even under the most difficult environmental conditions
The new screw blowers are designed for intake temperatures from -40 °F to +122 °F
The acoustic hood has an option for outdoor installation
allowing the machines to be used under direct weather conditions
Delta Hybrid packages are ready for immediate use upon delivery and occupy a minimum amount of floor space
side-by-side installation and excellent volume flow per square foot result in smaller machine rooms
The integrated AERtronic package control system efficiently controls and monitors the Delta Hybrid
All data can be transmitted to the master control system and accessed via browser
The result is maximum machine availability
The new Delta Hybrid sizes achieve a maximum sound pressure level of 75 dB(A)
making them among the quietest on the market in their performance class
the silencer technology can be selected to comply with customer and application requirements
Operation and maintenance can be performed exclusively from the front and back of the package
The long intervals between oil changes and maintenance requirements reduce service costs
The machines are already filled with oil upon delivery and can be easily transported by pallet truck
For more information, visit www.aerzen.com/us
and AERZEN is at the forefront of this transformation
As a leading provider of industrial blower and compressor technology
AERZEN is showcasing its innovative solutions at the #BiogasAmericas event
This article delves into AERZEN’s contributions to the biogas sector
highlighting their advanced technologies and participation in the upcoming conference
The company will be presenting its latest advancements in biogas technology
Representatives will be available to discuss how AERZEN’s solutions can optimize your biogas operations
AERZEN offers a comprehensive whitepaper detailing the future of biogas technologies
Access the whitepaper here: AERZEN Biogas Whitepaper
To learn more about AERZEN’s full range of products and services, including biogas solutions, visit the company’s official website: AERZEN USA
AERZEN stands out in the biogas industry due to its focus on reliable
The company’s products are engineered to withstand the rigorous demands of biogas plants
providing long-term reliability and performance
Here’s why AERZEN is the preferred choice for biogas professionals:
and companies like AERZEN are playing a key role in shaping its future
By offering sustainable and efficient technologies
AERZEN is making significant strides in the transition to cleaner energy sources
For more information about the company’s biogas solutions or to schedule a visit at the event, visit AERZEN USA
Whether you’re attending #BiogasAmericas or simply looking to learn more about biogas technologies
AERZEN is your trusted partner in advancing renewable energy systems
Jonas Muthoni is an entrepreneur and renewable energy expert
He is the editor-in-chief of MicroGridMedia.com
a news outlet dedicated to bringing the latest news and information about solar energy and other renewable energy sources to the public
Jonas is passionate about promoting sustainable energy solutions and educating the public about the benefits of renewable energy
He is a regular speaker at industry events and conferences and is committed to driving the transition to a cleaner and more sustainable energy future
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Germany faces uncertainty as Syrian doctors weigh returning home amid Assad’s fall
At a press conference at the Hannover Messe 2025 Aerzen introduced an addition to their product portfolio
With the 2 compressor-series they are covering now the full range of solutions from from vacuum to comoressed air
SI compressor series Oil-injected with PM motor for pressures up to 13 bar
They offer maximum energy efficiency - even in partial load operation
With their integrated VDFs (Variable Frequency Drives) they offer an extended volume flow control range by integrated
DS compressor series 2-stage oil-free for up to 10,5 bar pressure
small footprint and side-by-side installation is possible
The new AERZEN compressors combine maximum performance
energy efficiency and reliability for industrial processes to improve cost-effectivness and sustainability
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Support for every stage of the maintenance cycle
The Fraunhofer-Gesellschaft will be represented at the world’s largest industrial trade show with a joint booth showcasing highlights from different technological fields.
Wibu-Systems will exhibit at Hannover Messe (Hall 16, D10) to showcase its innovative cybersecurity solutions.
Aerzen Adds Compressed Air Solutions to the Portfolio
We spoke to Michael Mayer-Rosa, Senior Director Industrial Automation Business Group, Delta Electronics EMEA region about the newly introduced Delta Electronics collaborative robots.
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Gain insights on a modern flash point test method that enhances safety and reduces sample volume requirements
AFM can provide new insights into 2D materials to better understand their potential applications
Kyocera's Fine Ceramics enable next-gen renewable energy solutions
offering exceptional stability and performance in hydrogen and nuclear fusion applications
Micro-XRF is the key method used for the highly sensitive and non-destructive elemental analysis of a number of samples including in-homogenous and irregular samples
Optimize compounding and masterbatch processes to boost efficiency while maintaining top material quality
AirBreather is the solution the gas monitoring challenges across applications
The global semiconductor market has entered an exciting period
Demand for chip technology is both driving the industry as well as hindering it
with current chip shortages predicted to last for some time
Current trends will likely shape the future of the industry
The primary distinction between graphene-based batteries and solid-state batteries lies in the composition of either electrode
carbon allotropes can also be employed in fabricating anodes
the IoT is rapidly being introduced into almost all sectors
but it has particular importance in the EV industry
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Discover the mipTOF for fast and high-quality trace element and metals analysis in the air
The MPA Horizon Next-Gen Membrane Permeation Analyzer delivers advanced gas and vapor permeation analysis for membranes and barrier films
With state-of-the-art Proton Exchange Membrane stacks
PSM Series electrolysers ensure economical
high-purity hydrogen production for large-scale applications
ACCIONA's Turbine Made initiative recycles decommissioned wind turbine blades into high-performance surfboards
Watercycle Technologies is transforming battery recycling and mineral recovery
supporting the transition to a low-carbon economy
Aerzen USA
a wholly owned subsidiary of Aerzener Maschinenfabrik GmbH and a leader in the production of rotary positive displacement machines since 1868
a municipal and industrial wastewater treatment solutions provider in Saukville
Aquarius engineers and manufactures diffused aeration products and systems
The company is recognized for its aeration system design
patented Nebula multistage biofilm technology
“The acquisition of Aquarius Technologies supports Aerzen’s regional strategy to expand and enhance the company’s wastewater treatment capabilities and offerings," said Tony Morris
Aquarius sources exclusively from US-based suppliers
presenting a highly desirable solution for contractors and municipalities focused on meeting “'Buy American' requirements here in the United States
and we are excited to have the opportunity to support them with their future growth plans.”
“The strategic fit between Aerzen and Aquarius offers tremendous opportunities for growth in the markets each company serves
Becoming part of the Aerzen group will enable us to serve our customers while strengthening our overall position more effectively
This acquisition is a significant step forward in offering more complete solutions to the market.”
Powder & Bulk Solids (PBS) serves industries that process
Conagra Brands to Sell Chef Boyardee for $600M
The global blower market is anticipated to grow from an estimated USD 3.5 billion in 2022 to USD 4.3 billion in 2027
Blowers are used to cool electronic enclosures
and are configured in a variety of designs such as centrifugal flow or positive displacement styles
The rising upgradation and modernization of blowers for various end-use industries are expected to offer lucrative opportunities for the blower market during the forecast period
Positive displacement blowers: The largest segment of the blower market
the blower market has been split into positive displacement blowers
Positive displacement blowers were estimated to account for a larger share of the blower market in 2021
The rising global industrial investments and the increasing adoption of wastewater treatment plants are prime factors for the higher demand for positive displacement blowers
Up to 15 psi segment is expected to emerge as the largest segment based on pressure
The blower market has been segmented into the Up to 15 psi
The design requirements of the end-use industries dictate the pressure rating of the required blowers
Low-pressure blowers are the most used variant
and they are suitable for high flow volume applications
Most blower manufactures offer low-pressure systems
whereas medium- and high-pressure blowers are mostly sold on custom requirements
North America is expected to be the second largest market during the forecast period
North America is expected to be the second-fastest growing market due to the increasing investments in energy efficiency and the development of water & wastewater treatment industries
The water & wastewater treatment sector in the region is among the largest in the world
Construction and upgradation of water and wastewater treatment plants are also gaining momentum across the US and may also drive the demand for blowers along with other industries in the region
The blower market is dominated by a few major players that have a wide regional presence
The leading players in the blower market are Ingersoll Rand (US)
MORGANTOWN — The Morgantown Utility Board is working with manufacturer AERZEN to determine exactly why a blower unit burst into flames at MUB’s Star City Wastewater Treatment Plant on April 6.
said the unit was installed as part of the plant’s recent upgrades and was used as part of a three-unit rotation to provide pressurized air to the plant’s membrane bioreactor aeration tank.
I think that unit had about 9,000 operation hours on it
as long as we do the correct preventative maintenance
I would have expected that it would last several decades,” he said.
MUB General Manager Mike McNulty said there are also questions about why the unit didn’t shut itself down before catching fire.
He said AERZEN intends to pull data from the plant’s SCADA (supervisory control and data acquisition) system to evaluate how the unit was performing prior to failure.
“Our insurance company is heavily involved at the moment
and we’ll sort those details out of who is going to be responsible for what
but at this point it is an information gathering process and we are moving ahead,” he said.
It’s estimated that it will cost about $300,000 to purchase and install a new unit.
But the burned-up blower is only part of the story.
The utility’s board of directors said it intends to honor MUB employees Brandon Wilson
Adam Crawford and Vince Walick for taking up fire extinguishers and fighting the flames until the Star City Volunteer Fire Department arrived on the scene.
“You can’t speak enough about what they saved,” McNulty said
“That took a lot of guts to go in that building and shut that power down and do what they did.”
“I shudder to think what would have happened had that fire been able to spread
for them to put themselves on the line to keep it from doing so
“I’m so grateful nothing happened to them.”
Plus LeoLabs plans debris tracking radar in Argentina
Data Grid Network has acquired a teleport outside Hannover
this week announced the acquisition of a majority stake in teleport operator Onlime GmbH and its TechnoPark facility between the towns of Hamelin and Aerzen
The site will be operated by Commercis’ Talia Communications unit
The companies said the site would provide Talia with a ‘secure and central hub enabling further global expansions’
Data Grid provides a Multi Protocol Label Switching (MPLS) network to Talia locations
has been exploring opportunities for larger and more robust premises to continue its ambitious development objectives
and its existing clients gives Talia an edge in its offering,” the companies said
is one of the largest in Europe and includes almost 3,000 sqm (32,300 sq ft) of buildings
It hosts more than 50 satellite antennas from 15m diameter downwards in the C- and Ku-bands
as well as hosting customer-owned antennas including 11m TT&C and 9m gateway antennas for an ‘international satellite operator’
Previous owner CET Teleport acquired Stratos and the site in 2008 before merging with the Limeline Group in 2014 and seeing the group rebranded to Onlime
Alan Afrasiab said: "The acquisition of Onlime GmbH and its facility has come at precisely the right time
With the staff of two teleports coming together
we will have more resources to ensure we can deliver on our plans for continued growth in both GEO and LEO sectors
The larger premises will help facilitate plans for a Green Data Centre
which we will be keen to begin development on soon"
Commercis is a holding company of several technology companies
it owns African-focused satellite internet firm Quika
and solutions provider Technology Exchange
while the seller was advised by GÖHMANN Rechtsanwälte und Notare
Data Centre Dynamics Ltd (DCD), 32-38 Saffron Hill, London, EC1N 8FH Email. [email protected]DCD is a subsidiary of InfraXmedia
On board: highly efficient rotary lobe compressors resp
The wastewater treatment plant of the future is energy-efficient
What this looks like in practice is on show in Switzerland - more precisely at the high valley of Oberengadin (Canton Graubünden)
In the small village of Schanf on the upper reaches of the River Inn - a good 20 km
Moritz - one of the most modern and innovative wastewater treatment plants in Europe went into operation in July 2021
The Upper Engadine WWTP was planned and realised according to the latest state-of-the-art - keyword digital twin - and im-pressively proves that ecology and economy are not opposites
economic efficiency is just as important,” is how Plant Manager Godi Blaser sums it up
The result is a quantum leap for the region and a blueprint for wastewater treatment in the future
Although the investment costs of 74.6 million Euro for a new plant were higher than for an expansion of the three existing WWTPs (50,7 million Euro)
the envisaged operating costs were significantly lower - 1.8 million versus 2.5 million Euro per year
The new Upper Engadine WWTP was built on the site of the old Furnatsch WWTP and is designed for 90,000 population equivalents (PE)
This makes it considerably smaller than the Staz
This was made possible by the main collection channel from Samedan to S-chanf
a consistent separation of meteoric water (rain
and optimised process engineering during the peak tourist season around Christmas and New Year
This means that the Upper Engadine WWTP is also optimally equipped to cope with wide seasonal fluctuations: while peak loads of up to 110,000 PE occur in the peak season
the pollution load in the low season corresponds to just 15,000 PE
A special feature is the installation altitude of 1,650 metres above sea level
Due to the lower air pressure and the resulting lower air density
a higher volume flow is needed to get enough oxygen molecules into the aeration
the pressure ratio is higher (in this case it can vary between 1.5 and 2) and a motor derating has to be taken into account
more powerful packages are needed at altitude than at sea level
the issue of energy efficiency becomes even more relevant
The highly efficient Delta Hybrid D 52S are exactly the right choice
because thanks to their technological superiority they enable significant energy savings of up to 30 percent compared to classic blower technology
The entire process management of the Upper Engadine WWTP is highly automated via a powerful control system and enables the operating staff to carry out the necessary monitoring
The control of the SBR reactors is implemented dynamically
The SBR process is a variant of the activated sludge process
in which all purification steps take place one after the other in different basins
the SBR process combines biological purification and secondary sedimentation in one reactor
This results in a particularly high degree of flexibility
State-of-the-art technology combined with a sustainable energy concept: history has been made in the Upper Engadine
The digital twin is a novelty in Europe’s wastewater management - and already so successful that imitators will certainly not be long in coming
Godi Blaser emphasises: “The aim of the digital twin is not to take over control
The digital twin is a tool and if you see it as such
”As soon as all processes are running smoothly
an annual electricity demand of 1.4 GWh is estimated for the Upper Engadine WWTP
of which 1.2 GWh will be generated from pure WWTP operation
reliable and low-maintenance technology such as the AERZEN packages make a significant contribution to this
if you add in external processes such as the solar plant or the biogas production from the whey delivered to the plant
This combined score puts Endress+Hauser among the top 5 percent of the approximately 150,000 rated companies
The EcoVadis assessment is based on several criteria relating to the environment
In view of the increasing Europeanization of the valve market and stricter legislation
VDMA Valves is focusing on stronger networking and a bundled representation of interests at European level
a global plant and mechanical engineering company
in the renowned EcoVadis sustainability assessment
GEA now ranks among the top one percent worldwide of assessed companies in 2024
progressive cavity (PC) pumps have been regarded as the best solution for the most demanding fluid pumping challenges
making them particularly effective in wastewater treatment facilities
Smith & Loveless highlights its innovative PISTA PRO-PAK
Designed to integrate seamlessly with the company’s PISTA Grit Chamber systems with top-mounted grit pump configurations
the PRO-PAK combines superior grit removal technology with a pre-engineered
protective housing enclosure for unparalleled efficiency and durability in extreme environmental conditions
was awarded the prestigious EcoVadis bronze medal for its outstanding commitment to sustainability
The award underlines the high importance of environmental and social responsibility at Busch
The international information and sales platform for centrifugal pumps
An online conference focusing on sustainability in the cement industry
For over 20 years turbos have been largely used in Waste Water Treatment Plants as a core product that helps municipal and industrial plants clean the water they use and return it to its natural source
reducing the damage caused to the environment
Join us for this presentation to learn about how Aerzen
with over 150 years of experience in the industry
has identified the synergies between the advantages of turbo technology and the needs of some specific cement applications where there will be a great benefit for energy consumption
Aerzen Turbo has designed a machine that perfectly suits combustion air and dry fuel conveying applications in a cement plant
both critical processes for cement production
Before exploring the details of common mistakes made when renting equipment to replace permanently installed blowers or low-pressure compressors
the first question to address is what are the situations where a rental blower or low-pressure compressor would be required
Several scenarios arise where the permanently installed equipment is unable to sustain plant operations
Cement plants cannot sustain operations without the ability to move product through their plants with blowers or low-pressure compressors and sometimes require rental equipment
Avoiding the common pitfalls associated with rental projects will ensure that the temporary solution implemented is the most cost effective
and the most effective to support the needs of the plant
Join us for this presentation to learn about Aerzen’s solutions for cement industry applications
David Salazar is the Regional Application Manager for Aerzen Americas
He is responsible for supporting the development and sustained growth of Aerzen across the Americas in the cement
David is a 2010 graduate with a BS in Aeronautics Engineering and a 2014 graduate with a BS in Mechanical Engineering
Joel Schomo has been working with high-speed turbo blowers in multiple functions for the last 11 years
employed by different manufactures of high-speed turbo technology
He has had positions that range from engineering
He has contributed to over 300 different projects inclusive of over 800 turbo blowers installed
He currently leads the Turbo Blower Technical Group and Business unit in the Americas
Scott Werner is the Business Development Manager for Aerzen Rental USA
He is responsible for promoting the capabilities and growth of Aerzen’s Rental Division across North America
Scott is a 2007 graduate of Virginia Tech with a BS in Civil Engineering and a 2018 graduate of the University of Minnesota’s MBA Program
He has worked in the specialty rental industry since finishing service in the U.S
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Aerzen USA continues to grow and expand its presence nationally
After recently adding-on to the Coatesville
and opening a regional sales office in Houston
Texas in 2017; a new facility is coming online in Atlanta to provide better service to customers in the south-east region of the United States
The building will support both a regional sales office
It will feature several areas including space allocated for rental machines and spare parts storage
“We are excited about the opportunity to be more closely connected to our customers throughout the southeast,” states Aerzen USA President
“This facility will allow us to better support key end-use markets and applications with a high degree of responsiveness and efficiency.”
The Atlanta office is presently staffed by salespeople with additional resources to recruit
Aerzen USA expects to ramp up operations and bring the office to full strength later this fall
Operational efficiency and reliability should be priorities in wastewater treatment
there has been a focus on boosting energy efficiency and reducing carbon footprint
This WWTP treats wastewater for over eight million people
The company was working with three energy-intensive competitor blowers that no longer met today‘s standards
This is the point where AERZEN was consulted
AERZEN consulted with the company Air Technology to determine the current load requirement
Calculations showed that the replacement would produce energy savings of over 20%
AERZEN supplied three Turbo G5plus blowers (3 x AT150 0.8S DN250)
They replaced the competitor’s aging blowers that were consuming a lot of energy
who supplied the end user with two BVO 55000 skid-mounted assemblies
Noise emissions were significantly decreased compared to earlier ventilation systems
This wastewater treatment facility can save over £21,000 by deploying the AERZEN Turbo G5plus blower
This calculation assumes an amortisation period of about three years
The 50,000 PE plant discharges the purified water via the ‘Untere Argen’ river directly into a drinking water reservoir
takes over important processes in the fourth cleaning stage
the activator basins and other cleaning areas
which has regulated things in the border region between Baden-Württemberg and Bavaria since 1986
The signatures of Lothar Späth and Franz-Josef Strauß are still today a visible sign for a clean sweep
the two prime ministers laid the foundations for the Isny wastewater treatment plant
and thus also for economic and state-of-the-art wastewater technology across two national borders
The catchment area of the wastewater association Isny-Weitnau in the Allgäu region measures 160 square kilometres
“About two thirds of our wastewater come from the municipality of Isny
with the remainder coming from the Bavarian municipality of Weitnau
the investments are also distributed according to the causation principle,” says Ulrich Schneider
The sewage sludge must be dried before it can go into combustion
The heat required for this procedure can be obtained from modern wastewater treatment plants
with technology already available today from the company’s own treatment process
Aerzen now offers system solutions for effectively recovering the heat inevitably generated by compressed air with tube bundle heat exchangers
Thermal energyis already used in many wastewater treatment plants for heating the operating buildings
thermal energy will play an even greater role in the drying procedure in future
a global manufacturer of high-performance sealing solutions and engineered components
PFA-based composite featuring outstanding chemical
The WR 600 thermoplastic composite can withstand continuous service temperatures up to 500°F (260°C) and is ideal for stationary wear rings for static applications; pump applications in refineries
and water treatment plants; as well as all types of centrifugal pumps
Around 359 billion cubic meters of wastewater is produced globally each year
a broad range of industrial processes produce wastewater
Arizona has significantly improved reliability and reduced maintenance at its water and wastewater treatment facilities since replacing its diaphragm pumps with 13 Qdos 20 peristaltic chemical metering pumps supplied by Watson-Marlow Fluid Technology Solutions (WMFTS)
The pumps were installed at remote well sites and a wastewater reclamation facility
oils and grease (FOG) Recovery Hub at Yorkshire Water’s wastewater treatment works in Hull
are helping the utility improve environmental performance while lowering costs
chief executive of engineering technology company EcoClarity
The global flare gas recovery system market size was estimated at USD 2,354.2 million in 2024 and is projected to grow at a CAGR of 5.2% from 2025 to 2030
The flare gas recovery system (FGRS) market is experiencing significant growth
driven by stringent environmental regulations and the economic benefits of capturing and repurposing flare gas
Governments worldwide are enforcing stricter emission controls
compelling industries to adopt FGRS to reduce greenhouse gas emissions and avoid penalties
these systems enable companies to convert waste gases into usable energy
leading to cost savings and enhanced operational efficiency
Technological advancements, particularly the integration of digital solutions such as IoT and AI
are enhancing the efficiency and scalability of FGRS
presenting new opportunities for market expansion
especially in developing countries with expanding oil and gas industries
are increasingly adopting FGRS to comply with international sustainability standards
The flare gas recovery system market exhibits a moderately fragmented landscape
characterized by the presence of both established industry leaders and emerging players
Key companies such as John Zink Hamworthy Combustion LLC
have secured significant market positions through extensive product portfolios and global reach
regional players contribute to the competitive dynamics by catering to local demands and adhering to specific regulatory requirements
The market is significantly influenced by stringent environmental regulations aimed at reducing greenhouse gas emissions
Governments worldwide are enforcing policies that mandate the reduction of gas flaring
compelling industries to adopt FGRS to comply with these standards
This regulatory environment not only drives demand but also fosters innovation as companies develop more efficient and cost-effective recovery solutions
Technological advancements play a crucial role in shaping the market's characteristics
such as the development of liquid ring compressors
have enhanced the efficiency and reliability of FGRS
These technological improvements enable systems to handle varying gas compositions and flow rates
making them more adaptable to different operational conditions
North America holds a substantial share of the FGRS market
driven by extensive oil and gas exploration activities and supportive regulatory frameworks
with countries like Russia contributing significantly due to their focus on minimizing the environmental impact of flaring activities
The Asia-Pacific region is also witnessing growth
propelled by increasing industrialization and energy demands
particularly in countries such as China and India
The growth of the flare gas recovery system market is primarily propelled by increasingly stringent environmental regulations and heightened corporate emphasis on sustainability
Regulatory bodies across key regions are enforcing policies to curb gas flaring
compelling oil and gas operators to adopt FGRS solutions to remain compliant
the economic advantage of capturing and repurposing flare gas into usable energy enhances operational efficiency and cost optimization
making these systems a strategic investment for energy-intensive industries
Significant market opportunities lie in the integration of advanced technologies such as automation
and AI-driven analytics within FGRS solutions
the rapid industrialization in emerging markets-particularly across Asia-Pacific
and Latin America-coupled with growing regulatory pressures
presents a favourable environment for market expansion
Strategic partnerships and government-backed sustainability initiatives further enhance the commercial potential for both established and new market entrants
adoption is restrained by high capital expenditure requirements and the technical complexity of retrofitting existing infrastructure
These factors pose significant entry barriers
particularly for small and medium-sized enterprises
volatility in oil and gas prices can influence investment decisions
with companies often deprioritizing long-term sustainability initiatives in favor of short-term profitability
thereby slowing the pace of FGRS implementation in certain regions
The compressor-based technology segment held a significant share of the market and accounting for 76.2% in 2024
Compressor-based systems utilize mechanical compressors to pressurize and recover flare gas
enabling its reuse in power generation or process heating
They are highly effective in handling variable gas flow rates and pressures
making them suitable for complex industrial operations
These systems offer high recovery efficiency but typically require significant capital investment and maintenance
they are widely deployed in large-scale oil refineries and petrochemical plants
Ejector-based systems operate on a jet-pump principle
using high-pressure motive gas to entrain and compress flare gas without moving parts
making them ideal for smaller-scale applications
While they are less efficient than compressor-based systems at handling variable flow
they are more reliable in harsh environments
These systems are particularly useful where energy efficiency and operational simplicity are prioritized over high recovery volumes
The 6 to 10 bar operating pressure segment held a significant share of the market
Flare gas recovery systems operating in the 6 to 10 bar pressure range are typically deployed in mid-sized industrial facilities such as small refineries
This range offers a practical balance between energy efficiency and operational capability
making it suitable for capturing and reusing moderate volumes of flare gas
Systems within this pressure range are often chosen for their adaptability
and relatively lower capital investment compared to higher-pressure alternatives
Systems designed to operate within the 11 to 15 bar pressure range are geared toward high-capacity industrial environments
including large oil and gas processing plants and integrated petrochemical complexes
This higher pressure range enables the recovery and reintegration of large volumes of flare gas into high-pressure fuel systems or processing units
significantly enhancing overall energy efficiency and reducing emissions
Although these systems require more sophisticated equipment and higher upfront investment
they deliver superior performance in demanding operational contexts
The 3 to 5 MMSCFD bar flow rate segment held a significant market share of 26.4% in 2024
Flare gas recovery systems with flow rates between 3 to 5 million standard cubic feet per day (MMSCFD) are commonly implemented in medium-sized industrial facilities
such as regional refineries and chemical plants
This capacity range effectively balances operational efficiency with cost considerations
making it suitable for facilities aiming to reduce emissions and optimize energy use without incurring the higher expenses associated with larger systems
Systems designed for 6 to 10 MMSCFD flow rates are typically employed in larger industrial complexes
including major oil refineries and extensive petrochemical facilities
These systems accommodate higher volumes of flare gas
providing substantial opportunities for energy recovery and significant reductions in greenhouse gas emissions
The demand for this capacity range is increasing as large-scale industries prioritize environmental compliance and seek to enhance energy efficiency
The onshore installation location segment held the largest and most significant share of the market
Onshore installations of flare gas recovery systems are predominantly found in refineries
and gas processing facilities situated on land
These settings provide easier access to infrastructure
and integration with existing utility networks
Onshore systems benefit from lower installation and logistical costs compared to offshore setups
and they are more adaptable to system upgrades and expansions
Offshore installations of flare gas recovery systems are more complex due to space constraints
and logistical challenges associated with remote locations
These systems are typically deployed on oil and gas platforms where flaring occurs during production or processing activities
Despite the higher capital and maintenance costs
the demand for offshore FGRS is rising as operators aim to comply with stricter international environmental standards and reduce the carbon footprint of offshore operations
The oil & gas end use segment held the largest share of the market accounting for 63.4% in 2024
flare gas recovery systems are primarily used to capture and repurpose gas that would otherwise be flared during exploration
These systems help operators reduce emissions
By integrating FGRS into upstream and downstream operations
companies can comply with environmental regulations while turning waste into a usable resource
such as fuel for process heating or power generation
Flare gas recovery systems in the petrochemical and chemical sectors are employed to manage and utilize excess process gas generated during chemical reactions or system venting
These systems help maintain safety by controlling pressure levels while simultaneously enabling the reuse of gases as feedstock or energy sources within the facility
Implementing FGRS not only contributes to emission reductions but also enhances operational cost-efficiency by minimizing the need for external fuel inputs
North America flare gas recovery system market led the global market and accounted for 32.1% in 2024.The flare gas recovery system market in North America is mature
supported by strict environmental policies and substantial investments in emission-reduction technologies
Regulatory frameworks like the EPA’s New Source Performance Standards (NSPS) have accelerated adoption in oil and gas operations
Technological innovation and retrofitting of aging infrastructure continue to drive system upgrades
The flare gas recovery system market in the U.S
is expected to grow at a CAGR of 4.9% from 2025 to 2030
with shale gas production and tight oil extraction activities contributing to high flare volumes
Adoption of FGRS is driven by state-level mandates
where flaring has been under increasing scrutiny
Operators are leveraging recovery systems not just for compliance but also to improve energy efficiency
The flare gas recovery system market in Canada is expected to grow at a CAGR of 4.0% from 2025 to 2030
flare gas recovery growth is influenced by federal and provincial regulations aimed at achieving methane emission reductions under the Pan-Canadian Framework
is enforcing strict flaring limits that are pushing upstream facilities to implement FGRS
The market also sees support from government incentives for emission-reduction technologies
Europe exhibits a progressive FGRS market with operators motivated by aggressive emission targets under the EU Green Deal
Recovery systems are being integrated into energy transition strategies
particularly in the natural gas and refining sectors
Compliance with the Industrial Emissions Directive (IED) mandates flare minimization
carbon pricing mechanisms are increasing the economic incentive for flare gas recovery
Germany flare gas recovery system market held 17.9% share in the European market
The market growth is driven by its ambitious decarbonization goals and advanced industrial base
The chemical and refining sectors are actively investing in FGRS to support process optimization and emission control
Regulatory alignment with EU sustainability targets has accelerated system implementation
German manufacturers are also contributing to innovation in compressor and control systems for enhanced gas capture
UK flare gas recovery system market is driven by the country's commitment to net-zero emissions by 2050 and regulatory oversight by the Oil and Gas Authority (OGA)
North Sea operations are undergoing major retrofitting initiatives to reduce flaring
The market also reflects strong public and political pressure for cleaner offshore practices
Investment in modular and compact FGRS is rising due to space constraints on offshore rigs
Asia Pacific is witnessing rapid FGRS market growth
fueled by industrial expansion and tightening regional environmental standards
Countries are investing in flare minimization as part of broader energy efficiency programs
The integration of FGRS in large refining and petrochemical complexes is becoming more common
International collaborations and funding mechanisms are also encouraging technology adoption
China flare gas recovery system market held a significant share in the Asia Pacific market
China’s FGRS market is expanding rapidly due to state-mandated environmental reforms targeting industrial emissions
Major refineries and gas processing units are deploying recovery systems as part of the national low-carbon strategy
Government-backed infrastructure upgrades are supporting adoption in both state-owned and private energy enterprises
The flare gas recovery system market in India is expected to grow at a CAGR of 7.3% from 2025 to 2030
India is pushing for greater adoption of flare gas recovery systems through its Clean Energy Mission and environmental regulations under the Petroleum and Natural Gas Regulatory Board (PNGRB)
The focus is on reducing waste in major public-sector refineries and enhancing process efficiency
FGRS adoption is also gaining momentum in industrial corridors like Gujarat and Maharashtra
The Middle East & Africa region shows rising interest in FGRS
driven by national sustainability agendas and global decarbonization pressures
Countries are increasingly integrating recovery systems into mega-projects in refining and LNG
regulatory enforcement remains inconsistent across markets
The presence of multinational energy firms in the region is supporting the introduction of best practices and advanced technologies
Saudi Arabia flare gas recovery system market is advancing as part of the Vision 2030 framework and the Aramco-led initiative to end routine flaring
The kingdom is integrating recovery systems into both upstream and downstream facilities to improve energy efficiency
Local fabrication and deployment capabilities are being developed through public-private partnerships
Latin America’s FGRS market is emerging
led by regulatory developments and environmental commitments in oil-rich nations
with national oil companies exploring flare minimization strategies
Infrastructure challenges and policy gaps still hinder large-scale implementation
Brazil flare gas recovery system market is growing due to the country’s initiatives are centered on Petrobras-led projects and deepwater offshore production sites
Regulatory pressures under ANP (Agência Nacional do Petróleo) are fostering cleaner production mandates
FGRS systems are being integrated into new platform designs
ensuring compliance from the planning phase
Domestic engineering firms are also collaborating on localized system adaptations for offshore use
Some of the key players operating in the market include Ingersoll Rand
Ingersoll Rand is a global leader in industrial technology
specializing in providing innovative solutions for air compression
the company offers a wide range of products and services that support industries such as manufacturing
Ingersoll Rand's portfolio includes air compressors
Ingersoll Rand has a significant global presence
operates through four reportable business segments
The personal protective equipment business comes under the safety & productivity solutions segment
It provides a wide range of safety equipment
to various end-use industries such as construction
Honeywell has a global presence in North America
The company has a presence in over 80 countries and is located at 750 sites
The following are the leading companies in the flare gas recovery system market
These companies collectively hold the largest market share and dictate industry trends
Revenue in USD million and CAGR from 2025 to 2030
North America; Europe; Asia Pacific; Latin America; Middle East & Africa
U.S.; Canada; Mexico; UK; Germany; Russia; Italy; Norway; China; South Korea; India; Australia; Indonesia; Brazil; Argentina; Saudi Arabia; Israel; UAE
Inc.; AERZEN; Gardner Denver; John Zink Hamworthy; Honeywell International Inc.; Wärtsilä; SoEnergy; Aerzen; K
LUND Offshore; Koch Industries Inc.; Ingersoll Rand; MAN Energy Solutions SE; Transvac Systems Limited; Sunpower Technology (Jiangsu) Co.
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This report forecasts revenue growth at global
and country levels and provides an analysis of the latest industry trends in each of the sub-segments from 2018 to 2030
Grand View Research has segmented the global flare gas recovery system market report based on technology
The global flare gas recovery system market size was estimated at USD 2,354.2 million in 2024 and is expected to be USD 2,454.5 million in 2025
The global flare gas recovery system market
is expected to grow at a compound annual growth rate of 5.2% from 2025 to 2030 to reach USD 3,162.1 million by 2030
North America region led the market and accounted for 32.1% of the global flare gas recovery system market in 2024
The flare gas recovery system market in North America is mature
Some of the key players operating in the flare gas recovery system market include Zeeco
The flare gas recovery system (FGRS) market is experiencing significant growth
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A strong sewage smell has plagued the people of Vallejo
The foul odors have been coming from the Vallejo Wastewater Treatment Plant
which has been undergoing a significant retrofitting project
The project involves refurbishing one of the plant’s two bio towers and has been ongoing for over a year
This is partially the result of a reduction in wastewater treatment capacity –– the remaining tower has been handling double the load and failing to contain smells
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As part of its new rental partnership with Silverwing
Ashtead Technology has added a range of tank floor inspection technologies to its fleet of rental instruments
the new equipment is all from the Silverwing product line and includes the Floormap 3DiM tank floor scanner; the Handscan manual tank floor scanner as well as Vacuum Boxes for bubble leak testing of tank floor welds
“These instruments are an exciting addition to our fleet,” says Ashtead Technology’s NDT Sales Manager Steve Drake
“The inspection and maintenance of tanks is extremely important for safety
Together with our extensive range of remote visual inspection
ultrasonic corrosion mapping and flaw detection equipment
the addition of these Silverwing products means that we can now offer a complete tank inspection solution
These new instruments represent the cutting edge in tank floor testing
operates at 500 mm/sec and combines two distinct technologies; magnetic flux leakage (MFL) for detection and sizing of corrosion
and surface topology air-gap reluctance sensors (STARS) which identifies whether the corrosion is on the top surface
or on the bottom surface of the floor plate
The Floormap 3DiM is also capable of detecting corrosion underneath paint or other surface coatings
Unlike manual ‘stop on defect’ systems
all data is captured and stored by the Floormap 3DiM
This enables inspectors to produce accurate colour-coded corrosion maps of the tank floor
so that tank engineers can compare and review historical data sets to optimise repair strategies
high resolution sensor heads provide excellent probability of detection of indications that measure as little as 2mm in diameter
In combination with advanced signal processing and defect classification tools
this significantly improves corrosion detection and sizing capability
Jim Costain from Eddyfi says: “Many organisations will only have occasional or project based requirements for this technology so it makes sense to hire the equipment
We are therefore delighted to be partnering with Ashtead Technology to ensure that financial constraints do not prevent customers from having access to the best technology.”
For more information on the tank testing instruments available from Ashtead Technology
World Cup finals record P44 W23 D4 L17 F86 A61
no runners-up team has scored a goal in the final
The Argentina-Germany encounter in 1990 is remembered for the wrong reasons
It is regarded as one of the nastiest World Cup games of all time
Mexican referee Edgardo Codesal gave a number of dubious decisions
the most crucial being the penalty he awarded to Germany in the dying minutes of the match
Andreas Brehme slotted the ball past goalie Sergio Goycochea to give his team a 1-0 victory over nine-man Argentina (Monzon and Gustavo Dezotti were sent off).The 1994 clash between Brazil and Italy in Los Angeles witnessed something unprecedented in a World Cup final � both teams failed to score even after 120 minutes
Brazil finally emerged champions after winning the penalty shootout 3-2
Roberto Baggio was the culprit-in-chief for the Italians as his kick sailed way over the crossbar
while Claudio Taffarel did Brazil proud by saving a penalty from Daniele Massaro.Hosts France made mincemeat of a listless Brazil in the 1998 final at St Denis
Zinedine Zidane�s two headers gave France a 2-0 lead
while Emmanuel Petit rubbed salt into Brazil�s wounds by scoring the third goal
The 2002 encounter between Brazil and Germany in Yokohama was again a one-sided affair
Ronaldo got the better of super goalie Oliver Kahn twice to seal a facile win for his team
Germany played in the final without Michael Ballack
who had to sit out after being yellow-carded twice
it would be great if we are treated to another riveting final
Jose Luis Brown and Jorge Valdano put Argentina two up
but Germany restored parity through goals by Karl-Heinz Rummenigge and Rudi Voller
France and Italy contest the final here tomorrow having conceded just three goals between them in their 12 matches to date.And if Italy win
they will set a new record having let in just one goal during the tournament � and even that was scored by one of their own players.A total of 141 goals have been scored so far in 62 matches
only marginally above the record low of 2.21 from the 1990
who also took this year's Australian Open when a sick Henin-Hardenne retired
is the first Frenchwoman to win here since Suzanne Lenglen in 1925
French Open champion Henin-Hardenne won the opening set in 31 minutes but Mauresmo shook off the nerves to win the second set with some eyecatching passing shots
Mauresmo got the early break in the decider and held herself together
completing an emotional victory when Henin-Hardenne thrashed a forehand into the net on her first match point
Belgian Henin-Hardenne had come out firing on all cylinders on a sunlit Centre Court to blaze through the first set 6-2 in just 31 minutes
seized control when she broke an edgy Mauresmo in first game of the match with a flowing volley
Triple French Open champion Henin-Hardenne dominated the early rallies from the forecourt
striking the ball cleanly and punching away winners as Mauresmo was given a baptism of fire in her first Wimbledon singles final
The top seed settled her nerves with a sweet drop volley to get off the mark and the 27-year-old had a chance to break back when trailing 3-2 but Henin-Hardenne snuffed out the opportunity with a simple volley
who won her first grand slam title at this year's Australian Open when Henin-Hardenne retired in the final with illness
continued to look second best and was broken again to fall behind 5-2
Henin-Hardenne then served out a one-sided first set to love in 31 minutes with a flashing ace.The crowd were willing Mauresmo to shake off the tension that was strangling her natural flair
They got their wish when the Frenchwoman earned two break points at 1-0 in the second set with a grass-cutting sliced return and angled volley
Henin-Hardenne saved the first with a cute drop shot
but she then hit a forehand long to give Mauresmo a foothold which she strengthened by holding for 3-0
Mauresmo had points for 4-0 and 5-1 leads as Henin-Hardenne's game went off the boil but the Belgian dug herself out of trouble on both occasions
Americans Bob and Mike Bryan today completed a career doubles grand slam when they beat Frenchman Fabrice Santoro and Serb partner Nenad Zimonjic to win their first Wimbledon title
6-2 victory means they are only the third doubles team to win all four grand slam titles in the professional era
They join Dutch duo Jacco Eltingh and Paul Haarhuis and Australian pair Mark Woodforde and Todd Woodbridge
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