Receive our weekly Newsletterand set tailored daily news alerts
German spinner develops yarn from cotton and virgin hemp in local supply chain
Clothing/Footwear, Sustainable
The textiles manufacturer is moving toward CO2 neutrality by focusing on short supply chains and environmentally friendly innovations
A prime example is its newly developed yarn from a blend of hemp and cotton
hemp requires much less water and can thrive in various climates
processed by a regional partner and spun with organic cotton into two prototype yarns
we are committed to sustainability in our operations," says Andreas Merkel
whose family has led the company since 1901
"But sustainability isn't just an end goal for us."
Mr Merkel cites the expansion of the solar power system at the Balzheim plant
Otto is also progressing with plans to expand its solar park further
The company’s renewable energy sources
including hydropower from a Dietenheim turbine active since 1901
contribute to reducing CO2 emissions in every Otto product
“Compared to yarns made elsewhere with fossil fuels
Otto yarn is much greener,” Merkel adds
This approach also shields the company from future energy price fluctuations
Otto's commitment to sustainability also extends to regional partnerships
minimising transport costs and CO2 emissions while enhancing flexibility and transparency
The company sources its cotton from trusted suppliers in Spain and Israel
This local approach ensures compliance with the Supply Chain Act
Regional sourcing is also integral to Gebr
The company has been working on a cotton-hemp blend for several months
using organic cotton and virgin hemp cultivated in Germany
Hemp is gaining attention in the textile industry due to its minimal water requirements and its ability to grow in diverse climates
“Hemp fibres are coarser and more robust than cotton
a local partner developed a process that allows Otto to obtain individual fibres from hemp
being 8 to 12 centimetres in length and considerably longer than cotton fibres
Even extra-long staple cotton does not reach more than 35 to 38 millimetres
The ‘cottonisation’ of hemp allows Otto to mix 25% German winter hemp with 75% organic cotton
"We’ve already received several sampling inquiries at Techtextil," Merkel notes
adding that the blend has drawn interest from both flat and circular knitters as well as weavers
is one of Europe's leading suppliers of textile solutions
the company's focus has been on high-quality cotton yarns and twists
which are produced in its own yarn spinning
customer-specific portfolio of technical and medical yarns and textiles at its two locations in Balzheim and Dietenheim
Own brands such as Piumafil and recot² are proof of this claim
as are a large number of awards and certifications
Gebrüder Otto is still an owner-managed family business today
Otto generated sales of around 30 million euros in 2023
www.otto-garne.com
Otto aiming for 50% cotton waste in new yarns
Neueste Erkenntnisse aus der Geschäftswelt
Hier informieren wir die Presse über alle wichtigen Themen unseres Unternehmens
Über aktuelle Entwicklungen und Innovationen zu den Trendthemen
The Deloitte Legal team led by corporate/M&A partner Dirk Hänisch (Düsseldorf) and employment law partner Dr
Charlotte Sander (Hanover) has again advised the Czech Winning Group a.s
will take over the business operations of insolvent automotive supplier Räuchle GmbH + Co
KG in Dietenheim from insolvency administrator Dr
had to file for insolvency for the second time in October last year due to the massive slump in orders from customers triggered by the worldwide shortage of microchips
business operations are being continued at the site as part of the Winning Group with almost the entire workforce
Some of the employees were given the opportunity to transfer to a transfer company
The acquisition is part of Winning Group's strategy to build a diversified multi-technology component supplier in the automotive supply industry
offering its customers high-quality components in the eMobility sector
"We are very pleased that we were able to come to an agreement with the insolvency administration," said Sebastian P
CEO and Chairman of the Board of Winning Group a.s
"This purchase is a significant step forward for the Winning Group and its growth path in the automotive industry
We would also like to thank customers and suppliers for their continued support and patience
and special thanks to the Räuchle's workforce for their contribution in supporting the transaction and ensuring the turnaround of the operation
We are confident in our ability to effectively develop the operation and create of effectively evolving operations and creating significant market share growth." The purchase illustrates Winning Group's focus on manufacturing innovation and advanced process capabilities
"I am very satisfied that we were able to find such an excellent solution for Räuchle in such a short time," said insolvency administrator Holger Leichtle about the takeover
"Thanks to the enormous commitment and the great and goal-oriented cooperation of everyone involved
the location is now ready for the future again and the employees have a sustainable prospects."
Deloitte Legal regularly advises Winning Group on M&A transactions
most recently on the acquisition of automotive suppliers Linden GmbH and Sächsische Metall- und Kunststoffveredlungs GmbH (SMK)
which was completed in early February 2022
Alexander Röhl (both Corporate/M&A Düsseldorf)
Throughout every stage of a transaction - from its negotiation and structuring to its execution
Deloitte refers to one or more of Deloitte Touche Tohmatsu Limited, a UK private company limited by guarantee (“DTTL”), its network of member firms, and their related entities. DTTL and each of its member firms are legally separate and independent entities. DTTL (also referred to as “Deloitte Global”) does not provide services to clients. Please see www.deloitte.com/de/UeberUns to learn more about our global network of member firms
Short distances and regional partners in both procurement and further processing a priority
is now supplying EUCOTTON-certified yarns based on fibres produced from cotton harvested exclusively in Greece and Spain by the European Cotton Alliance (ECA)
“A local approach is becoming increasingly important for us and both Greece and Spain have a long tradition of cotton production and extensive know-how,” says Otto managing director Andreas Merkel
“The EUCOTTON initiative is contemporary and forward-looking for many reasons.”
only a quarter of the cotton produced in Greece and Spain has been processed in Europe with the rest exported
and then returned to the EU as textile end products
“This makes little sense for ecological reasons,” says Merkel
“Even against the backdrop of increasing trade restrictions and problems in global supply chains
It should be our concern to process the majority of European cotton in Europe
especially since it is of exceptionally high quality.”
The high quality of EUCOTTON yarns is based on advanced production methods
including exclusively mechanical harvesting
Careful harvesting processes ensure that the fibres are almost free of contamination by foreign fibres and state-of-the-art technology is also used for cleaning and ginning
The cotton is also exceptionally uniform in terms of fibre length
strength and thickness which also contributes to spinnability and ensures EUCOTTON delivers important benefits in terms of ecological and social responsibility
GMO-free seeds protect the ecosystem and natural resources while advanced water management measures include drip irrigation and the use of pesticides and insecticides is minimised
high-quality cotton is also grown elsewhere in the world
but it it will then embark on a six-to-eight-week voyage before arriving in Germany,” Merkel explains
“EUCOTTON travels reliably by truck to our doorstep in five days and for many years we have attached great importance to such short
We are also increasingly seeing a desire among our customers to offer transparency to end customers.”
family-owned Gebrüder Otto’s traditional focus has been on high-quality cotton yarns and twists produced at its own yarn spinning
twisting and dyeing mill and the company has established a growing
customer specific portfolio of technical and medical yarns at its two locations in Balzheim and Dietenheim
Otto generated sales of around €30 million in 2023
The EUCOTTON initiative involves a number of cotton associations and textile industry partners
Ridgefield, CT
Andrew Vill, 86, of Ridgefield, husband of the late Angela (Chetcuti) Vill, died on Tuesday, September 7, 2021, at Danbury Hospital.
Andy was born on August 24, 1935, in Dietenheim, Southwest Germany to the late Andreas and Maria Vill. In 1949, after WW II, and at the age of 14, on a chance meeting on the street in his hometown, he was offered an opportunity to immigrate to Esperance, NY to work as a farmhand.
He later relocated to Stamford, CT, and took a job at Pitney Bowes where he remained employed for over 40 years. In Stamford, he met and married Angela Chetcuti, also an immigrant, from Malta to whom he was married for 52 years until her passing. Together, they purchased a home in Ridgefield, CT in 1960 where they raised five children. He remained there until his passing
He was a founding member of St. Elizabeth Ann Seton Church of Ridgefield.
He enjoyed camping, hunting, fishing, his garden, but most of all, spending time with his family and longtime friends, and a good martini. He was especially proud of his German heritage and sharing his family traditions and enjoyed many return trips to Germany as well as the Island of Malta.
He is survived by his children Andrew (Angela), Elizabeth (Robert) Cole, Anthony (Linda), Jeffrey (Joan), Melinda; 10 grandchildren Catherine, Joanna, Fr. Andrew, Joseph; Matthew (Kirsten), Alison (Ryan); Daniel, Derek (Lindsay); Zachary; Justin; great-granddaughter Matilda, many nieces, nephews, and his friend Sharon Daniels. In addition to his wife and parents,
Andy was predeceased by an older brother Anton of Germany, and a grandson Christopher.
A Concelebrated Mass of Christian Burial will be celebrated on Monday, September 13, 2021, at 10:30 a.m. in St. Elizabeth Seton Church, 520 Ridgebury Rd., Ridgefield with Fr. Andrew Vill, grandson of the deceased, as the main celebrant.
Friends will be received in the Kane Funeral Home, 25 Catoonah St., Ridgefield on Sunday, September 12, 2021, from 3 PM to 6 PM.
Donations in his memory can be made to Dream Come True of Western CT, 26 Kenosia Ave., Danbury, CT 06810, or Tunnel to Towers Foundation, 2361 Hylan Blvd., Staten Island, NY 10306.
***Due to the concerns facing us all at this time regarding COVID-19 & Social Gatherings, Masks and or Facial Coverings will be required at Kane Funeral Home and St. Elizabeth Seton Church.***
HamletHub invites you to contribute stories, events, and more to keep your neighbors informed and connected.
Don’t miss what’s happening in your community.Subscribe to receive a daily digest of the people, places and things that make our community great.
Copyright ©2025 HamletHub™
Modified spinning method ensures the safe embedding of the kapok fibres
Interiors
The kapok fibre is still used by native tribes along the Amazon River in blowgun darts
this fibre – the lightest known in the natural world – forms a perfect seal that allows enough pressure to be created to blow the dart considerable distances through the tube of the gun
The kapok tree is most heavily cultivated in the rainforests of Asia
Its flowers are an important source of nectar and pollen for bees and bats and its fibre has been widely used as a filling material in seat cushions
stuffed toys and insulation for many years
but it has proved notoriously difficult to spin over the years
near Ulm in Germany admits that when it first began attempts to spin kapok
at the request of a mattress-making customer
its mill looked like a pillow fight was taking place
building on its 120 years of spinning know-how
the family-owned company succeeded in developing what has now become a very successful yarn called Piumafil
The company uses a modified spinning method to ensure the safe embedding of the kapok fibres within cotton
and while the kapok mass ratio content is just 15%
its actual volume ratio is 50% of the overall yarn as a result of its lightness
Piumafil yarns have a silky feel and are both thermo-regulating and breathable
kapok can be dyed with the same dyestuffs as cotton
Otto has developed gentle processes for retaining its hollow fibre structure at its own dye house
Otto’s success with Piumafil perfectly illustrates the company’s motto that “nothing is impossible”
Benefits of new EUCOTTON yarns range from Otto
direct to your inbox.Be the first to know.