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The Leilac-2 project aims to demonstrate a replicable module that can efficiently capture up to 100 000 tpy of unavoidable process carbon dioxide emissions released during cement and lime production
The retrofittable module is designed to be integrated into an operational cement plant with minimal downtime and operate on a range of fuels
Following Heidelberg Materials’ decision to end clinker production in Hanover
have conducted detailed technical and financial assessments of alternative sites for the project
This process has resulted in the selection of Heidelberg Materials’ Ennigerloh cement plant in North Rhine-Westphalia
Germany as the new host plant for the Leilac-2 project
The Leilac-2 project has already delivered a robust detailed design ready for construction
The Ennigerloh site assessment found that the Leilac-2 design developed for the Hanover plant could be installed at the operational Ennigerloh plant with minimal delay and cost
The required additional engineering work is expected to be limited to site-specific permitting and integration and no increase in total project capital cost is expected
Construction of Leilac-2 at Ennigerloh based on the existing engineered design is targeted to begin promptly following the conclusion of the permitting process
The successful relocation of the Leilac-2 project to Ennigerloh will demonstrate the robust and transferrable nature of the Leilac technology and its ability to be quickly deployed at other operational cement plants
Leilac’s technology is designed to be delivered through a blueprint model
“The Leilac technology represents a scalable and economical solution to address the carbon dioxide emissions that are produced unavoidably by the cement and lime industries
and the rapid demonstration of such solutions is essential to achieving our industrial decarbonisation goals
“The swift and successful selection of Ennigerloh as the new Leilac-2 host plant is the result of the proactive
and committed approach by Heidelberg Materials
and the dedication of an exceptional collective project team
“We look forward to continuing to work with all our partners to rapidly deploy efficient decarbonisation solutions at Ennigerloh and cement and lime plants around the world.”
Heidelberg Materials General Manager Germany
“Heidelberg Materials has again demonstrated its commitment to develop the Leilac technology and is pleased to host the Leilac-2 project at the Ennigerloh cement plant
Leilac continues to be an important technology solution for our industry-leading efforts to meet societies’ net-zero commitments.”
Read the article online at: https://www.worldcement.com/europe-cis/04032024/leilac-2-location-confirmed-at-heidelberg-materials-cement-plant-in-ennigerloh-germany/
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Research project will now take place at Heidelberg Materials’ Ennigerloh cement plant
HEIDELBERG Materials and Australian environmental technology company Calix Ltd have announced that the LEILAC-2 (Low Emissions Intensity Lime And Cement) research project is now planned to be carried out at Heidelberg Materials’ Ennigerloh cement plant
The project was previously supposed to be realized at Heidelberg Materials’ site in Hanover
now that clinker production will end there in the second half of 2024
The LEILAC-2 project aims to demonstrate a scalable solution for the efficient capture of unavoidable carbon dioxide (CO2) emissions released during cement and lime production
The project’s objective is to demonstrate a retrofittable module that can efficiently capture up to 100,000 tonnes of unavoidable CO2 emissions per year
The module is designed to be integrated and operated in an operational cement plant with minimal downtime
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Germany: Calix's subsidiary Leilac and Heidelberg Materials have formed a joint venture to build the Leilac-2 low emission cement demonstration plant at Heidelberg's Ennigerloh facility
with the plant's commissioning scheduled for mid-2026
The Leilac-2 plant will showcase a module capable of capturing up to 100,000t/yr of CO₂ emissions from cement and lime production
Leilac-2 will be operated for up to three years to test the performance of the technology
The project benefits from €16m in funding from the EU's Horizons 2020 programme and contributions from partner cement companies
Heidelberg Materials may repay Leilac's capital contribution
and the partners will consider a full-scale commercial installation of Leilac technology at a Heidelberg plant
Plans for Leilac-3 envisage a significantly increased capture capacity
Leilac CEO Daniel Rennie said "The formation of a joint venture with Heidelberg Materials for the Leilac-2 plant marks another important milestone for commercialisation of the Leilac technology
We look forward to continuing to collaborate with Heidelberg Materials to demonstrate and deploy cost-effective solutions to decarbonise cement production at commercial scale.”
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Germany plans to enable underground carbon storage at offshore sites
pushing ahead with a much-discussed technology in an acknowledgement that time is running out to combat climate change
the country’s vice-chancellor said on Monday
Europe’s biggest economy is making good progress with expanding renewable energy sources and usage
but a solution is needed for the carbon dioxide emitted by some sectors such as the cement industry that are “hard to abate”
who is also the economy and climate minister
which is home to many energy-intensive industries
aims to cut its emissions to net zero by 2045
Habeck’s proposed “carbon management strategy”
which still needs to be turned into detailed legislation
foresees enabling the transport of carbon dioxide and its storage under the sea in Germany’s exclusive economic zone
It doesn’t foresee allowing storage sites on land
but Habeck said that could be considered later if German state governments approve
Opponents maintain that so-called carbon capture and storage is unproven at scale and has been less effective than alternatives
a member of the environmentalist Green party
recalled opposition to carbon storage when it was discussed in the 2000s
But he said “the technology has been developed further ..
Neighbouring Denmark last year launched an ambitious project that aims to bury vast amounts of carbon dioxide beneath the North Sea
“Time has run out,” Habeck said at a news conference in Berlin
‘let’s wait and see what might happen’; today we see that we haven’t found any technological solution for cement and other areas that ensures climate neutrality.”
“We are heading towards exceeding 1.5 degrees
which means that we are no longer in a luxury or comfort zone where we can somehow wait,” Habeck added
“We have to use what we have.”
He was referencing the international goal of trying to limit future warming to 1.5º Celsius (2.7º Fahrenheit) since pre-industrial times
Stopping warming at 1.5ºC or so can avoid
some of the most catastrophic future climate change harms
Habeck said it will be “a few years” before Germany can store CO2 under the sea
and that it would be wise to coordinate European initiatives
Environmental group Greenpeace complained that the German plans “bear the mark of the energy industry and heavy industry”
and would allow even industries for which there are “climate-friendly solutions” to carry on as they have to date
and encumbers future generations with further long-term liabilities,” Karsten Smid
an energy expert with the group’s German branch
View the discussion thread.
Leilac and Heidelberg Materials have formed a Joint Venture (JV) for the Leilac-2 demonstration plant at Heidelberg Materials’ Ennigerloh cement plant in Germany
The JV includes a suite of agreements that cover the construction
and future ownership of the Leilac-2 demonstration plant
Construction of the Leilac-2 plant is expected to commence in 2025
and commissioning of the plant is expected to occur in mid-2026
"The formation of a joint venture with Heidelberg Materials for the Leilac-2 plant marks another important milestone for commercialisation of the Leilac technology
We look forward to continuing to collaborate with Heidelberg Materials to demonstrate and deploy cost-effective solutions to decarbonise cement production at commercial scale."
General Manager of Heidelberg Materials Germany
"The rapid testing and implementation of state-of-the-art carbon capture technology is key to decarbonising the cement industry in Germany
I look forward to the construction start and seeing the Leilac-2 demonstration plant taking shape soon."
Leilac-2 will be operated for up to three years to test and demonstrate the performance and operability of the technology
The Leilac-2 project was awarded funding of €16 million from the European Union’s Horizons 2020 programme and is supported by various cash and in-kind commitments from the project’s consortium partners
The project timeline remains subject to permitting
with construction expected to occur in 2025 and commissioning in 2026
Towards full-scale commercial deployment – 'Leilac-3'
Leilac has had a long-standing relationship with Heidelberg Materials
Construction of the Leilac-2 project follows the pilot-scale Leilac-1 project at Heidelberg Materials’ cement plant in Lixhe
In parallel with the construction of Leilac-2
Heidelberg Materials and Leilac have committed to explore initial steps required for the development of a full-scale commercial installation of the Leilac technology at a Heidelberg Materials cement plant
Leilac-3 would be the third and final scale up step for the Leilac technology
representing an up to five-fold increase in capture capacity from the demonstration plant
A Leilac-3 plant could potentially process all the host cement plant’s raw material
typically capturing between 0.5 – 1 million tpy of unavoidable process CO2 emissions
Heidelberg Materials and Leilac have previously signed a global licence agreement
The agreement covers the potential use of the Leilac technology at up to 150 Heidelberg Materials’ cement plants across five continents in case the performance and operability of the technology have been demonstrated successfully
Read the article online at: https://www.worldcement.com/europe-cis/14062024/leilac-and-heidelberg-materials-form-joint-venture-for-leilac-2/
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Mixed and contaminated plastic waste is the biggest challenge for recycling
a process is in large-scale use that converts plastic waste
for which incineration was previously the only disposal route
The company of the same name operates a pilot plant in Ennigerloh and cooperates with Südpack
Chemical recycling can be an important building block for the circular economy and should always be used when mechanical recycling reaches its limits. Südpack
the Swabian manufacturer of high-performance films for packaging food and medical goods
the company’s founder Alfred Remmele
had the vision that chemical recycling could be a future technology for the recovery of plastics that cannot be mechanically separated and recycled
Since the state of the art was not yet fully developed at that time
it initially remained with this vision.“
the company’s portfolio consisted of far more composite films
Südpack has greatly expanded the share of recyclable monostructures
but composite films are still indispensable for many applications
„The much-discussed ‚waste problem‘ that is commonly generated by the production of precisely this packaging is only one aspect – and does not go far enough,“ says Johannes Remmele
but high-quality functional films that make a significant contribution to the protection of food and pharmaceuticals
Films only become waste if it is not possible to set up suitable systems with which these materials can be recycled
And it is precisely for this reason that chemical recycling as a complementary technology is an essential building block.“
Südpack has therefore entered into a strategic cooperation with Carboliq
the chemical recycling division of the Remscheid-based company Recenso
The goal: to use the pilot plant for oiling plastic waste
which is operated in cooperation with the waste management company Ecowest in Ennigerloh
to recycle the company’s own streams of recyclable materials that are produced during the manufacturing process of packaging films
The cooperation project has already shown how a plant must be designed to process the different fractions so that they do not have to be sent for thermal recycling
future-proof technology – not only in terms of recycling possibilities
but also in terms of energy efficiency and low immission levels,“ Remmele said
„This makes us the only manufacturer of flexible films that has direct access to capacities for chemical recycling
Even more: in combination with our site in Schwendi
where capacities for mechanical processing are available
we are always able to apply the technology that is better in terms of environmental impact and economic efficiency.“
Head of Business Unit Functional Films & Compounds at Südpack
it will only be possible to close the loops for food packaging with mechanical and chemical recycling„
In the course of the cooperation with Carboliq
the company has already been able to prove that multi-layer films can be successfully recycled with the process
„The technology is robust and ready for the market
In the material recycling process of direct oiling
the waste material is liquefied in a single-stage process – at process temperatures below 400 °C
The Carboliq process is operated by friction
Special rotating units were developed for this purpose
which bring the required energy directly into the material
This circulates in the reactor until the chain lengths are so short that the material evaporates
The vapours are condensed and the condensate is fed into an oil-water separator for phase separation
Carboliq then markets the liquid product under the name CLR (Circular Liquid Resource)
The pilot plant in Ennigerloh has been approved as a recycling plant for fully continuous operation and has been certified according to the ISCC-Plus sustainability criteria since March 2021
And Carboliq already has further plans: „An investment decision is expected to be made soon for the construction of a new plant south of Cologne
It is to be designed for a capacity of 10,000 tonnes of output per year and come onto the market with the first products in 2025,“ explains Carboliq CEO Christian Haupts and calculates: „In Germany alone
more than six million tonnes of plastic waste are generated and treated every year
about half is used for energy and materials
If even half of the plastics destined for incineration are reprocessed using the Carboliq process
the recycling rate for plastics increases by more than 50 per cent
CO2 emissions from incineration are reduced by more than 40 per cent and there is a revenue potential from the sale of CLR of more than two billion euros.“
The technology shows a high tolerance to impurities and grade mixtures
the Carboliq process is suitable for a wide variety of plastics
As well as for flexible packaging and for the recycling of highly complex multi-layer films made of several types of plastic
which are commonly used in the food industry in particular
chemical recycling thus offers significantly more possibilities
as it aims at recovering the valuable material components through thermal decomposition
we need to know the composition of the infeed in order to run a plant optimally and end up with materials that can be processed in large-scale chemical industrial plants like a cracker,“ says Christian Haupts
http://www.suedpack.com
http://www.carboliq.com
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Hunderte Aussteller präsentieren ihre neuesten Innovationen und Produkteinführungen aus den Bereichen Grafik
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das sich mit hochwertigen Verpackungen beschäftigt
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auf denen kreative Verpackungsunternehmen Luxusprodukte für die internationale Markengemeinschaft präsentieren
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07MaiGanztags08LUXE PACK New Yorkthe leading trade show for luxury packagingNew York, Javits Center, Javits Center New York
Als Besucher der iba können Sie sich auf die neuesten Innovationen der Branche freuen und haben die Möglichkeit
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Die iba bietet zudem ein vielfältiges Rahmenprogramm mit zahlreichen Workshops
Seminaren und Vorträgen zu aktuellen Themen
Ob iba.ACADEMY oder iba.SPEAKERS AREA – mit vielseitigen Angeboten und Formaten stehen auch Austausch
Vernetzung und Wissenstransfer im Fokus der Messe
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18MaiGanztags22Iba 2025Weltmesse für Bäckerei, Konditorei und SnacksMesse Düsseldorf, Stockumer Kirchstraße 61 Düsseldorf, Nordrhein-Westfalen 40474 Deutschland
Messe Düsseldorf
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das sich an die gesamte FMCG- und Gebrauchsgüterindustrie richtet
Eine integrierte und vernetzte Ausstellungsplattform
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Südpack has prepared the way for a functioning circular economy
a tour of the Carboliq plant in Ennigerloh near Münster was organized
It is the only plant in fully continuous operation
A particular focus on the facts surrounding chemical recycling was done
explained the advantages of the advanced thermo-chemical process that is also called direct oiling
What Carboliq has in common with known methods of gasification and pyrolysis is that solid organic input materials (plastics and biomass) are converted into oils and gases by breaking down (cracking) their hydrocarbon chains
What differentiates the process significantly
is its flexibility in terms of infeed materials
which do not have to be based on polyolefin
mixed and other plastics as well as for flexible packaging and highly complex multilayer films made of several types of plastic
This means when compared to mechanical recycling
the process offers far more options because it aims to recover recyclable components by means of thermal decomposition
Another advantage is that the process requires a lower temperature of less than 400°C
As soon as the energy that is needed to run the plant is obtained from renewable sources
the Carboliq process will be fully climate neutral
The Carboliq plant concept is – based on the use of high-caloric fractions and fully continuous operation (7,200 hours/year) – designed to provide an annual output of 10,000 tons of liquid resources per plant
The secondary raw material distributed by Carboliq under the name of CLR (Circular Liquid Resource) is similar in many of its main properties to fossil oil and the products obtained from it – which makes it a fully-fledged substitute for fossil resources
It can be processed in the existing plants of the refinery/petrochemical industry
can be mixed with fossil oils and is just as suitable for storage
entrepreneur and owner of the Südpack Group
provided information about the “Zero Waste” vision
about the reasons for cooperation with Carboliq and about the commitment of the family business to implementing the process as a complementary recycling technology
His credo: despite all sustainability efforts
there will continue to be materials whose structure is composed of different polymers
These structures will continue to be indispensable for many applications in the future – and are simultaneously the most material-efficient way to produce the desired functionality of packaging
Because these properties cannot be replaced with monostructures in a material-efficient manner with current technology
suitable recycling technology for these materials is necessary so that these fractions can be kept in a loop and do not have to be thermally recycled
Südpack is the only manufacturer of flexible films with direct access to capacities for chemical recycling
in combination with the Schwendi site where capacities for the mechanical processing of recyclables are available
Südpack is now always able to apply the technology that is the best choice in terms of environmental impact and economic profitability when closing recyclable material cycles
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