The Karlsruhe-Basel railway line in Germany is being upgraded and expanded to increase capacity and operational efficiency
is one of the oldest and most significant railway lines in Germany
It is being expanded and upgraded to accommodate growing long-distance and freight traffic and clear bottlenecks
Railway company Deutsche Bahn is developing the project
which will expand the railway line to include four tracks along with upgraded infrastructure
The project is being carried out under the Federal Railways’ network expansion programme and is part of the European infrastructure plan
The Karlsruhe-Basel railway line runs between Karlsruhe in Germany and Basel in Switzerland
It is a part of the European freight corridor between Rotterdam and Genoa under the Trans-European Networks
The 170-year-old Rhine Valley railway line between Karlsruhe and Basel serves approximately 300 local
which is more than its existing design capacity
Trains in certain sections of the railway line slow down to 70km/h due to its age and outdated design
The railway line upgrade will improve the speed of trains running on all tracks from 160km/h to between 200km/h and 250km/h
It will help in shifting heavy goods traffic from road to rail
it will reduce the travel time between Karlsruhe and Basel from 100 minutes to approximately 70 minutes
it will enable the separation of slow and fast-moving rail traffic
The Karlsruhe-Basel railway line upgrade includes work on a total of nine sections
The first section covers 23.4km from Karlsruhe to Rastatt South
while sections two to six cover 42km from Rastatt South to Offenburg and section seven covers 46.5km from Appenweier to Kenzingen
Section eight covers 45.3km from Kenzingen to Mullheim
while section nine covers 31.2km from Muellheim to Basel
The line upgrade is being designed using Building Information Modelling (BIM)
to provide effective operations facilitating cross-border traffic
The Rastatt and Katzenberg tunnels are being constructed using sonic boom structures to decrease loud sounds when trains enter and exit tunnels
Construction on section one commenced in 2013 and includes the development of the 5km-long Rastatt tunnel
The subsections include Karlsruhe to Bashaide junction
Bashaide to Otigheim and Otigheim to Rastatt South
Sections two to six have been operational since 2004 and included the modernisation of ten stations and 81 bridges
Two new long-distance tracks were constructed parallel to the existing railway line with an operating speed of 250km/h
Renchen and Appenweier of the section were upgraded
The planning for section seven began in 2016
Works include the modernisation of six stations and the construction of the 11km-long Offenburg tunnel
which will be the longest tunnel of the railway line
The section includes subsections from Appenweier to Hohberg and from Hohberg to Kenzingen
Section eight includes the construction of two double-track lines for freight traffic
including the Menger tunnel and the modernisation of 16 stations
The subsections of this section include Kenzingen to Riegel/Malterdingen
Bad Krozingen to Mullheim and Teningen to Buggingen
Section nine includes the construction of the 9.3km-long Katzenberg Tunnel
apart from new tracks and the modernisation of seven stations
Haltingen-Weil am Rhein and Basel sections
The project also includes the construction of five signal boxes
112 road and railway overpasses and 35 new renovation breakpoints
The European Union provided $338.9m in funding for the project under the Connecting Europe Facility funding programme
Engineering services provider KREBS+KIEFER is providing noise-related investigations and industrial vibration protection for the project
Engineering company ZPP Ingenieure provides planning and design work services using BIM
offered planning services related to general technical equipment planning
Engineering company SSF provided the design of the ballastless track for the Katzenberg tunnel
Software company ProVI offered basic evaluation
design planning and approval planning services for the Appenweier-Hohberg section
Planning company OBERMEYER is creating a BIM inventory model and planning for the project
A joint venture of construction companies Wayss & Freytag IngenieurbauEd. Zublin, Marti Tunnelbau and Jager Bau was responsible for the construction of the Katzenberg tunnel
supplied electric point heating systems for the line upgrade
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is pleased to report that they achieved significant increase in productivity with the installation of Gardien’s KAIMA GUDAA
with a grid pitch of 70mil (Double Density)
achieves an efficient test throughput of 500 - 600 boards per hour
The state-of-the-art Gardien's KAIMA test system can be easily adapted to accommodate different PCB formats and thicknesses
Due to the fine density of 200 grid points per square inch and in combination with 3.75 inch fixture
even complex printed circuit boards can be accurately tested
Higher grid densities with a pitch down to 35 mil (Octo-Density
800 features per square inch) are available for this tester type as well
based on the test results in different locations and can create an offset of the stack at pre-set numbers to allow for easy and fast counting
The lower pressure unit minimizes risk of pad damage and has an alignment function to respond to even a slight top-to-bottom misalignment
Storz put particular focus on the possibility to use already existing single density fixtures on a new installation
Gardien also helped Storz to upgrade the work environment by adding the latest FixGenius fixture software from UCAMCO (Gardien’s sister company) which works seamlessly and also has an optional full automatic with the UCAM Cam system already in place
The latest Fault Station repair seats finalized the upgrade
Managing Director of Schaltungsdruck Storz GmbH
particularly appreciates that a German-language support service is provided through the Gardien branch in Limburg
"As one of the leading PCB manufacturers in Germany
we always strive to keep our technologies up-to-date in order to ensure our product quality and delivery performance is on par with the best
even with evolving customer requirements."
Gardien Europe Director Holger Kern expressed his satisfaction with the introduction of this new generation test system for Storz circuit printing
"Both companies have been working together intensively for many years and we see ourselves determined in our strategy to secure and maintain our market leadership with innovative solutions
It will become more and more crucial in the future to design cost conscious test processes for highly complex PCBs
Gardien works today on the solutions for tomorrow."
The Gardien Group is the world's largest independent provider of test and quality assurance solutions to the electronic industry
From testing small batches in one of 18 locations across Asia
North America and Europe to fully integrated PCB inspection as an on-site department
the Gardien Group's over 450 employees serve customers worldwide in the automotive
telecommunications and aerospace industries