The primary purpose of special grid operating gas turbine power plants is to ensure grid stability and reliable power supply – should renewable energy sources not be able to cope with demand
Here is a first look at a new state-of-the-art plant in Leipheim
On behalf of the energy company LEAG
Siemens Energy recently completed the construction of a new turnkey gas power plant in Leipheim
The facility can be remotely ramped up within 30 minutes to an electrical capacity of up to 300 MW
Dedicated solely to maintaining the safety and reliability of the transmission network
it does not participate in the free electricity market
The project has the sole purpose of stabilizing southern Germany’s energy supply in case there is not enough power from wind or the sun or other dispatchable generation
On his morning shift at the Leipheim gas plant, Vinzenz Hannig first checks the operational parameters of the aggregates, pumps, cooling systems, and other components. If the temperatures aren’t right, for example, he contacts the Siemens Energy Remote Monitoring Service Center in Erlangen
monitored and serviced using state-of-the-art AI and augmented reality
According to Hanning “We consult on what to do
The facility must constantly be ready to power up to 300 megawatts within 30 minutes
refers to a team of just three people on the location ensuring that the facility can supply power if a contingency should arise
Hannig has a degree in electrical and automation engineering
he traveled the world on behalf of Siemens Energy to install turbines and maintain facilities
He and his colleagues are all-rounders who ensure optimal management and maintenance with intimate knowledge of complex power plants
Gas-powered plants such as the one at Leipheim
called “special grid reserve power plants” (in German “besondere netztechnische Betriebsmittel” or bnBm’s)
have important roles in the German energy transition following the complete phasing out of nuclear power
Even though Germany now derives over 50 percent of its electricity from renewables
some problems still remain with power generation from wind and solar energy – especially during the autumn and winter season
This power plant will create a balanced energy flow for supply shortfalls on days when there is not enough power generation capacity available
the Leipheim gas power plant is a forward-looking project,” says Thorsten Kramer
we want to ensure grid stability and security of supply to facilitate the energy transition
and ultimately electrolysis.” The future of green energy
we will require next-generation gas plants as indispensable interim solutions
Wind and solar power are simply not available around the clock.”
which operates mainly in the Lusatia region of Germany
underscores its desire to operate nationwide in the future
It is already the third grid-stabilizing gas turbine power plant in LEAG’s portfolio
the corporation wants to invest up to €10 billion in its “Green Baseload” energy transition model
this ambitious plan relies on building and operating innovative low-emissions/H2-ready gas plants that can be quickly ramped up and powered down
The Leipheim project is important to LEAG for another reason
“We want to learn how such innovative high-performance plants can become even more profitable and efficient
This is why we chose a project that is not on our own doorstep and where optimal collaboration between network operators and facility management is crucial.”
The power plant will make up for supply shortfalls on days when there is not enough generation capacity available
This approach helped determine the choice of Siemens Energy solutions
we benefited enormously from their great professional input
and Siemens Energy is also taking care of operational management on location
We anticipate that their experience with digital solutions of such complex projects will improve our learning curve
the entire project was implemented faster than planned
Vice President Gas Services Sales Europe at Siemens Energy concurs
“Today’s operational framework simply doesn’t allow us to plan and think in ten-year rhythms anymore
Given geopolitical developments and the urgency of the energy transition
we need to plan and realize projects much faster to facilitate the necessary expansion of plant capacity.”
Kreyenberg points out this can only be achieved in partnership and cooperation with customers along with political and administrative decision makers
“Especially with regard to regulatory legislative frameworks
we need local authorities to deliver reliable guidelines and quick decisions.” In this context
Leipheim is just one of many puzzle pieces – one that is also geared toward Siemens Energy’s international market and that can be deployed anywhere where innovative energy technologies are required for a greener future
it’s about facilitating the efficient interplay of technical and commercial management in the interests of economic viability and security of supply
“This is precisely where our digital solutions can help
Both our customers and we ourselves can learn from the data that we collect,” Kreyenberg pauses briefly before continuing
we want to demonstrate that a measure of self-confidence is needed if we are to advance boldly to the future.”
About the author: For two decades Berlin-based Ingo Petz has covered Eastern Europe for publications such as the Frankfurter Allgemeine Zeitung and Der Standard
Combined picture and video credits: Stefan Hobmaier
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Siemens Energy will build a new gas-fired power plant which will be controlled digitally and remotely in Bavaria
LEAG signed Siemens Energy to construct the unique plant in Leipheim
It will not generate into the energy market but will be used at the request of transmission grid operator Amrpior to ensure stability in an emergency
The facility will be built and fitted to provide as much as 300 MW within 30 minutes
The plant will be operated entirely from Siemens Energy’s Remote O&M Support Center (ROMSC) in Erlangden
“Leipheim gas fired power plant is an important building-block in the energy transition of power generation” said Karim Amin
Executive Vice President Generation at Siemens Energy
“We’re very pleased that the project development of Leipheim was successful and that we‘re able to help make the security of electricity supply in Germany more robust
An interesting aspect in this project is our digital solution for operating the facility entirely remotely
a real step towards unlocking the power of digitalization.”
The special grid-related equipment will be installed on the grounds of the former military airbase in Leipheim. Siemens Energy’s scope of supply includes turnkey construction and the O&M agreement as well as an SGT5-4000F gas turbine
The company will also provide a system for cooling the intake air and a system for injecting fully desalinated water into the gas turbine
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Siemens Energy’s ROMSC has obtained the ISO certification 27001 and is able to operate power plants remotely
This permits the plant to be operated locally by a two-person team during the day shift
while control and monitoring are handled from Erlangen
To enable the optimal collaboration with the ROMSC
the local maintenance team is equipped with cutting-edge connected worker technology
and headset, the connected worker can communicate with the remote control center over a secure Internet connection
Modern software solutions that employ speech recognition
and augmented reality functions provide additional support
Siemens Energy will build a new grid supporting plant in Leipheim
an energy provider based in eastern Germany
The turnkey gas-fired power plant will be used at the request of the transmission grid operator Amprion to ensure grid stability in an emergency and therefore ensure a reliable power supply in southern Germany
Emergency situations can occur when there’s a failure of equipment in the grid
The Leipheim gas-fired power plant will be used exclusively to protect and ensure the reliability of the transmission grid
It’s therefore not available to the free energy market
according to the German Energy Industry Act (Energiewirtschaftsgesetz)
The special grid-related equipment in Leipheim will be able to supply an electrical capacity of up to 300 Megawatts in a maximum period of 30 minutes
Siemens Energy will also manage its operation and maintenance (O&M)
The plant will be operated entirely from Siemens Energy’s ISO-certified Remote O&M Support Center (ROMSC) in Erlangen
This means that it will be one of the first power plants worldwide to be operated purely digitally from a remote location
These systems will ensure that the plant can generate up to 300 Megawatts in as little as 30 minutes
“Leipheim gas fired power plant is an important building-block in the energy transition of power generation,” said Karim Amin
“We’re very pleased that the project development of Leipheim was successful and that we‘re able to help make the security of electricity supply in Germany more robust
An interesting aspect in this project is our digital solution for operating the facility entirely remotely
a real step towards unlocking the power of digitalization.”
Siemens Energy successfully developed the project with Stadtwerke Ulm/Neu-Ulm and STEAG
The approval required for building and operating the plant in accordance with the German Federal Immission Control Act (BImSchG) has been obtained
KG (GKL) special-purpose company was transferred to the LEAG energy provider
and GKL was awarded the contract to build the gas-fired power plant in Amprion’s Leipheim location during the bidding process
we’re taking responsibility for a secure power supply in southern Germany in our capacity as an experienced power plant operator,” said Hubertus Altmann
LEAG Managing Board Member responsible for power plants
“Like the other two gas turbine power plants operated by LEAG in Thyrow and Ahrensfelde near Berlin
the Leipheim gas-fired power plant will also help stabilize the grid once it’s completed
These types of plants are urgently needed to ensure stable grid operation and ultimately the success of the energy transition.”
Siemens Energy’s modern service centre (ROMSC) has obtained the ISO certification 27001 and is able to operate power plants remotely
This permits the plant to be operated locally by a two-person team during the day shift
To enable the optimal collaboration with the ROMSC
the local maintenance team is equipped with cutting-edge connected worker technology
the connected worker can communicate with the remote-control centre over a secure Internet connection
and augmented reality functions provide additional support
This combination of on-site and remote specialists guarantees that the power plant remains available round the clock
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The field of German late war production is a fascinating aspect of Luftwaffe history – from underground facilities such as mines or tunnels to so-called “Waldwerke” – literally ‘forest factories’
Examples of these were the KUNO I Waldwerk set up to turn out Me 262 jet fighters or the Cham-Michelsdorf site in northern Bavaria which produced the latest Bf 109 K fighters
Allied bombing raids starting early in 1944 with ‘Big Week’ set about dislocating aircraft and aero engine production
At their Augsburg and Regensburg plants Messerschmitt quickly organised the ‘relocation’ and ‘dispersal’ of some of their manufacturing capacity
Kuno I was one such ‘plant’ established in pine forests in the vicinity of Leipheim
Issue 16 of ‘Luftwaffe in Focus’ gives a description of the production ‘facilities’ in the KUNO I Waldwerk set up to turn out the Me 262
So-called Waldwerke usually comprised a production line set up on a long forest road
Concentration camp internees – production line workers – would be housed in wooden barracks alongside the ‘production line’
Paint shops and compass platforms were all built under cover with various airframe components arriving at different points along the ‘road’ for final assembly
On completion airframes were towed out of the forests onto a stretch of the nearby A8 Stuttgart – München Autobahn comprising a two kilometre long straight which was also camouflaged with green paint from where the freshly turned out Me 262s were flown off to Memmingen or Leipheim to be handed over to the Luftwaffe
With dispersed facilities under heavy cover
the KUNO forest complex was turning out five completed Me 262s per day from late April 1944 in complete impunity from prowling American Jabos almost right up until the complex was captured by American troops on 21 April 1945
In fact Leipheim was heavily damaged on 28 April 1944
and no fewer than fifty Me 262s were written off
while KUNO I was untouched until a raid on 18 November 1944 caused slight damage
resulting in the setting up of KUNO II south of the original Kuno Waldwerk
Read the rest of this interesting article HERE
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