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Henkel recently invested in a KHS stretch blow moulder featuring preferential heating for its facility in Wassertrüdingen
Reducing the bottle weight and increasing the amount of recyclate used in the packaging were key factors behind the investment
KHS provides an overview of its energy-efficient method for producing oval PET bottles with optimized weight
which manufacturers including Henkel are opting to use
one of the products Henkel manufactures is shower gel for its popular Fa consumer goods brand
With preferential heating, KHS provides an energy-efficient method for producing oval PET bottles with optimized weight. Not only the food industry but also consumer goods manufacturers such as Henkel are opting for this cutting-edge technology
It also enables complex containers to be economically produced in house
Henkel improves its ecological footprint and simplifies its logistics and production processes. At its facility in Wassertrüdingen
the company has now invested in a KHS stretch blow moulder featuring the new technology for its Fa body care brand
Reducing the bottle weight while simultaneously increasing the percentage of recyclate used in the packaging were the key factors that influenced Henkel’s decision to buy
Henkel has relied on stretch blow moulding technology from KHS for decades
The Dortmund system supplier’s tried-and-tested Blomax machines with preferential heating are used to make containers for fabric softener and household detergents in the company’s Laundry & Home Care business unit worldwide – and also now in Germany for shower gel
“The use of preferential heating on our Blomax machines optimizes the material distribution and stability of the PET bottles,” explains Björn von Lengerke
we’re consistently aiming to further reduce our ecological footprint throughout our value chain,” says Claus Meyer from Henkel Beauty Care
Thanks to proven KHS technology and a capacity of up to 21,700 bottles per hour
Henkel’s production processes are now even more efficient
The company also benefits from a more flexible logistics setup
“You can make the respective containers for the various products yourself
This makes production plans more flexible.” At the same time
fewer resources are used as trucks no longer have to travel lengthy distances – an important consideration when it comes to climate protection
More sustainable production: reduced weight and use of recyclate
During preferential heating the preforms are heated in the heater as they rotate
In the downstream section rotation is then stopped
so that only certain areas of the PET preforms are heated further
KHS is helping to make Henkel’s portfolio more sustainable
Thanks to the former’s holistic Bottles & Shapes™ container design consultancy program
the customer’s 250-millilitre bottle now consumes 14% less material than previous versions – while maintaining the required bottle quality
The bottles also consist entirely of recycled PET
with 25% of this being what is known as Social Plastic[1]
“We’re planning on also increasing this percentage in other containers in the future in order to make our entire portfolio even more eco-friendly,” says Christian Bauer
managing director of Henkel’s Wassertrüdingen production site
for instance,100% of Henkel’s packaging is to be recyclable or reusable.[2]
Even with high recyclate contents of up to 100%
“In the preferential heating method preforms are first heated in the heater as they rotate
rotation is then stopped so that only certain areas of the PET preforms are heated further.”
A heater box specially designed for this purpose transfers the required heating energy through opposite heater levels
“This optimizes the material distribution and stability of the bottle,” von Lengerke continues
This process has various advantages not only in the beauty care range but also when processing cleaning agents
laundry detergents or personal care products that are very often filled into oval PET bottles
[1] Henkel has been in partnership with the Plastic Bank social enterprise since 2017
Indonesia and Egypt collect plastic from the countryside or beach that is then reprocessed
the local population can exchange the plastic waste they have amassed for goods
[2] Products containing materials or residue that compromise their ability to be recycled or could contaminate recycling loops are excluded
This content was sponsored by KHS Group.
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Henkel has recently completed the acquisition of a cosmetics plant in Russia from Austrian company Wellchem Holding GmbH
thus expanding its manufacturing footprint in the Eastern Europe
which is one of the biggest and most important markets for the group
The fully operative factory is located near Moscow in the Noginsk area
“We plan to continue our investments and expand leading positions in this highly-attractive market,” he added
Henkel Beauty Care manufactures and markets brands such as Schwarzkopf
Cosmoprof Worldwide Bologna concluded on a high note
The show has closed its 56th edition with a 4.5% increase in..
foundation has constantly been reinvented to meet consumer demands
which will be held in Amsterdam from April 08 to 10
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