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Metsä Group's Kerto LVL mill project is progressing as planned in Äänekoski
and the mill has reached its rooftop height
The mill's topping out ceremony was held today on Wednesday 14 August 2024
Topping out ceremony is a traditional event that is celebrated when the ceilings are ready and buildings are at the rooftop height
Metsä Wood’s Executive Vice President Jaakko Anttila
Metsä Wood’s Project Director Eero Lampola
and SRV’s Chief Executive Officer Saku Sipola gave their greetings at the event
The construction work will be completed in the autumn of 2025 and production at the mill is expected to start production in the second half of 2026
“The construction of the Kerto LVL mill in Äänekoski has progressed safely and in a high-quality manner according to plan
A construction project of this magnitude requires excellence and seamless cooperation between different parties
and I would like to thank every partner involved in the project
which has made the project progress to this point,” says Jaakko Anttila
"The cooperative project management contract has proven to be an excellent project format for the implementation of mill premises suitable for the customer's modern production processes
Metsä Group is a pioneer in the industry's transition to collaborative project formats for its construction investments
In close and good cooperation with the client and a skilled design team
the project is already more than halfway through. The lessons learned from this project will also be fully utilised in the development phase of Metsä Group's new 20 000 square metre fibre products mill planned for the Rauma mill site"
The large-scale Kerto LVL mill has a surface area of five hectares
The building has a length of 400 metres and a width of 150 metres
The construction site is progressing well on schedule
and the construction of the mill is now about halfway
Works inside the building are currently underway in the area
The large building is divided into six different sections
Land construction work will also continue almost until the very end of the construction project
the site's personnel strength is at its highest
with around 200 people working on the site
A total of up to a thousand employees will work on the site throughout the project
It is estimated that half of the employees come from Central Finland
the mill's annual production capacity will be about 160,000 cubic metres of Kerto LVL
which will increase Metsä Group's Kerto LVL capacity by approximately 50 per cent
Strong Kerto LVL products are a material-efficient solution to increase the use of wood in construction and they store carbon throughout their life cycle
Kerto LVL is suitable for highly versatile construction purposes
The progress of the Kerto LVL mill project can be followed through live, real-time web cameras at: www.metsagroup.com/metsawood/about-metsa-wood/projects/web-cameras
Images: databank.metsagroup.com/l/z_Q8p-5Lj6_9
Metsä Group’s wood products business
birch and spruce plywood and further processed sawn timber
Our products made of northern wood store carbon
and play an important role in combating climate change
Metsä Group’s parent company Metsäliitto Cooperative is owned by more than 90,000 Finnish forest owners
The sales of the whole Metsä Group were EUR 6.1 billion
Follow Metsä Wood: Facebook | LinkedIn | Instagram | Pinterest
Veolia and Metsä Fibre announced a long-term partnership agreement on the refining of crude methanol generated in pulp production at the Äänekoski bioproduct mill into commercial biomethanol
Veolia will build a crude methanol refinery connected with Metsä Fibre’s Äänekoski bioproduct mill
The €50-million investment is supported by a grant from the Finnish ministry of economy and employment
The Kraft pulping process converts wood chips into pulp
which is used to make a large range of paper products
a waste byproduct from the kraft pulping process
contains most of the original cooking inorganic elements and the degraded
The Veolia black liquor evaporation systems for the pulp and paper industry feature methanol rectification and handling systems
This will be the largest biorefinery project producing bio-methanol from a pulp mill
Developed in close cooperation with Metsä Fibre
the largest cooperative forestry association in Europe
the biomethanol refinery will be based on Veolia’s innovative industrial-scale concept of commercial bioproduct-derived bio-methanol production
which safely integrates the refining of crude methanol into the pulp production process
Raw methanol recovered from the pulp process needs to be purified from nitrogen and sulfur and then further refined for use as commercial biomethanol
the refinery will be adjacent and partly built into Metsä Fibre’s Äänekoski plant in Finland
The plant is estimated to begin operations by 2024
and will have an annual production capacity of 12,000 tons; this will allow the avoidance of up to 30,000 tons of CO2 emissions per year by replacing fossil fuel for transportation
COO of Veolia said: “Our biorefinery project with Metsä Fibre is in line with Veolia’s strategy to develop local energy loops allowing decarbonization and energy sufficiency
It illustrates our capacity to act as an ecological transformation enabler through industrial integration across various sectors to develop scalable and sustainable solutions for locally produced CO2-neutral fuels
The advantage of our industrial concept is that it is replicable at around 80% of the pulp mills worldwide
It has a potential to unlock an additional
locally generated feedstock of CO2-neutral biomethanol for biofuel that could be estimated at 2 million tons.”
Please note: World Bio Market Insights is owned and operated by World Bio Markets Ltd
Metsä Group is constructing a research and development laboratory in Äänekoski
dedicated to developing veneer-based wood products
The new facility will be located alongside the new Kerto LVL mill currently under construction in Äänekoski
The laboratory is expected to be completed by the end of 2025
and the investment value is approximately Euro 6 million
The laboratory will be a test environment for researching and developing new high-value veneer-based wood products in collaboration with Metsä Group's partner network
The investment will establish the conditions for testing material-efficient load-bearing structures and enable product research based on a broader raw material base
The Äänekoski mill area in Finland is the largest of Metsä Group
A new Kerto LVL mill is currently under construction in the mill area
with production expected to start by the end of 2026
Metsä Group's Kuura textile fibre and Muoto fibre product pilot plants are also located in Äänekoski
A demo plant for lignin products is also under construction in the mill area
and it is expected to be completed by the end of 2025
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By Andy Extance2023-06-12T08:29:00+01:00
Plans to develop the world’s largest vegetable oil refinery reveal diverging views on the sustainability
profitability and scale of plant-based supply chains
To get a glimpse of Randy Delbert Letang’s vision for sustainable future fuels
you must first seek the idea that grew on his grandparents’ farm in the Caribbean
‘They sent me off to school to get an education
but I can tell you I’m not interested in going to be a farmer
especially when you’re paying hundreds of thousands of dollars in college fees,’ he says
Letang is president and chief executive of SGP Bioenergy
which is building the first biorefinery on the scale of a conventional oil refinery
Biorefineries are facilities that convert natural materials to fuels or chemicals
SGP Bioenergy’s one will repurpose existing bunker fuel oil terminals together with new facilities at opposite ends of the Panama Canal
eventually producing 180,000 barrels (29 million litres) of biofuel per day
It will buy crops grown by farmers under contract
requiring 1.5 million acres (0.6 million hectares) of land
there are about 23 million acres of farmland in the UK)
He argues that farms like his family’s are getting progressively less profitable
so ‘farming for bioenergy can be a stepping stone’ to improving agriculture’s financial future
Letang declined to disclose the crop that SGP Bioenergy is contracting farmers to grow but says that it returns as many nutrients from the soil as it withdraws
We do not have enough sustainable biomass to decarbonise every sector
SGP Bioenergy has now raised the investment it needs for the biorefinery’s first phase
which will use vegetable oil to produce 60,000 barrels of biofuel per day
Contractors are due to start clearing and levelling its construction sites this year
the Panama project is huge by typical biorefinery standards
it would supply less than 1% of the projected global demand for renewable liquid fuel in 2050
‘What that tells me is that we have a lot of work to do,’ he says
Letang hopes that the Panama refinery is the seed of a concept that will grow and spread rapidly
the 2050 net zero greenhouse gas emission target laid out in the Paris Agreement is ‘unattainable’
Yet Jhuma Sadhukhan from the University of Surrey in Guildford
sees the optimal scope of biorefineries very differently
‘We do not have enough sustainable biomass to decarbonise every sector,’ Sadhukhan tells Chemistry World
She sees decarbonising the chemical sector using carbon-neutral biomass feedstocks that sequester carbon dioxide as they grow during photosynthesis as a realistic target
biorefineries primarily co-produce energy for their own use
or supply biomass-based energy for poor marginalised communities
There is always competition for how to use land
She urges care in growing plants specifically to produce fuel or energy
Sadhukhan and Letang present conflicting visions of what biorefineries are
they and others agree that while the concept is promising
biorefineries face great challenges in doing what we need them to
Letang is right that without scaling them up significantly
they’ll have little impact on the world’s climate goals
Sadhukhan is also right that decisions about where the natural raw materials come from will have a major impact on our environment
Researchers and decision-makers at universities and companies across the world are wrangling with these and many other issues
Working in a laboratory in a small industrial unit in Surrey
Elham Ketabchi is a great example of a researcher seeking to develop a product using materials from a biorefinery
She’s head of research and development at Vistafolia
a company that makes artificial green walls
realistic-looking fake plants that can decorate large areas of buildings
The plastics used must be resistant to fire
and stable when exposed to ultraviolet light
Ketabchi stands at a white fire testing chamber
measuring the fire resistance of new bio-based formulations of Vistafolia’s products by holding them in a Bunsen burner
as part of a project working with the University of Surrey
she finally finds the right combination of bio-based materials and additives to reduce the amount of smoke produced to the level she needs
‘It does actually work if I do use something that’s more sustainable,’ Ketabchi says
Novamont has three production plants focusing on bioplastics and other bioproducts
To make Vistafolia’s products UV stable and fire resistant
she needs bio-based versions of the right polymers and additives
The biobased polymer could be derived from organic raw materials like vegetable oils or sugar cane
One key consideration is that the right grades of bio-based substances are required to perform the same way as their fossil-fuel based counterparts
A second important consideration underscores the underlying demand for biorefineries: getting enough of the raw materials
‘If we don’t have the availability that we need
then it hinders our process,’ Ketabchi stresses
Biomaterials producer Novamont provides clues to why availability can be such a challenge to users of bio-based chemicals
Founded in 1989 and based in Novara in Italy
Novamont is now ‘a world leader in the production of bioplastics and in the development of biochemicals and bioproducts’
the company’s head of corporate strategy implementation and engagement
biolubricants and biodegradable ingredients for cosmetics
four production plants and three research laboratories
‘In the last 10 years our turnover has increased by 200% and employment by 80%,’ Gregori says
which has a long background in petrochemicals
That growth and the subsequent acquisition is a measure of the strong demand for Novamont’s products. The EU Biorefinery Outlook to 2030 report
anticipates demand for bio-based products within the EU being higher than supply through to 2030 in both of its future scenarios
The report also notes that at least 60 biorefineries were established before 1980
along with hundreds of more recently established facilities seeking to meet the demand
Gregori says that biorefineries are ‘still an emerging sector
which has still not achieved the same technological maturity and is still strongly investing in research and development activities’
Vistafolia wants to use plant-based polymers to make polymer-based plants
Sadhukhan recommends that biorefineries focus on chemical products that can be sold at higher prices than we’re used to paying for energy
That ‘can create an opportunity for livelihood generation for poor marginalised populations’ in countries like Mexico and Brazil
because the market is less willing to pay enough for higher volume commodity chemicals to cover production costs
Sadhukhan notes that added-value products account for less than 20% of the weight of the original biomass inputs
Using the remaining 80% to generate the heat and energy needed to run the biorefinery can help improve financial viability
Sadhukhan also argues that concentrating biorefineries on chemical production is better for the environment
In total there are around 400 biorefineries operating in Europe
with most generating two or more added-value chemicals
The carbon that biological feedstocks like plants absorb from the atmosphere would be trapped in products like biopolymers for longer than fuels
‘Biorefineries are for the betterment of the environment and must not cause ecosystem damage [and] biodiversity loss,’ she adds
The amount of biomass available without causing conflict over or change in land use ‘is quite small’ she says
two-thirds of European biorefineries worldwide use first-generation food
‘Such systems must be scrutinised for potential damage to the environment and retrofitted for non-food non-consumable excess available biomass,’ she says
Bioeconomy companies like Novamont are indeed looking to integrate ‘scraps from the agro-industrial value chain’
they are also working with farmers to promote the use of ‘dryland crops able to grow in marginal land’
Biomethanol is more expensive to produce than the equivalent fossil fuel
the French utility company Veolia is building a refinery that will use ‘non-food non-consumable excess available biomass’
Yet rather than making added-value chemicals
it’s using waste from Finnish forestry company Metsä Fibre’s pulp mill to produce biomethanol fuel
‘It will start producing as intended most likely in the second half of next year,’ says Jacob Illeris
business development director at Veolia Northern Europe
Like SGP Bioenergy’s Panama biorefinery it will be the world’s largest example of its type
but in this case the scale is a lot smaller
It will make up to 12,000 tons of biomethanol per year – but because of the type of paper mill
If all such plants had the kind of biorefinery Veolia is building
they could together produce around 2 million tonnes of carbon-neutral biomethanol per year
but less than the 9 million tonnes of biofuel per year SGP Bioenergy’s Panama plant intends to produce
Yet as the EU Biorefinery Outlook to 2030 suggests
making a chemical as readily derived from natural gas as methanol from a biological resource is not directly competitive
To build the biorefinery has involved support from the Finnish Ministry of Economy and Environment of up to €9.4 million (£8.2 million)
And to sell the biomethanol Veolia must ‘look downstream at who appreciates the value
because this is more expensive to produce than the equivalent fossil fuel’
‘We expect to be able to find improvements to the process and the costs that allow us to build commercially viable plants without support,’ he adds
Improving economic competitiveness with fossil fuels is why Letang wants to build the Panama biorefinery
He wants to be able to produce fuel without incentives
‘[If] we reduce the cost to the point where we’re at or slightly above parity with standard fuels
we grant access to the global marketplace for all these fuels,’ he tells Chemistry World
Letang will primarily use his experience negotiating supply contracts to secure biological feedstocks for energy production
creating recyclable carbon sources as well as restoring usability of
paying attention to how much water you use
and careful not to disrupt food crops and not to create more carbon rather than sequestering it
I don’t see a more viable path to reaching 2050 or even 2030 sustainability goals than we have for biofuels.’
SGP Bioenergy is working with well-established companies to design and construct its biorefinery
reliable processes rather than anything innovative
which is supplying facilities that will produce sustainable hydrogen from the biorefinery’s by-products
Topsoe is also supplying process equipment to react the hydrogen with vegetable oil feedstocks to make biofuel
SGP Bioenergy also aims to sell 400,000 tonnes of hydrogen per year as a separate income stream
There is no single source of feedstock that can replace fossil feedstocks
While Sadhukhan generally disagrees with people like Letang who think that biorefineries should be used to make fuels
she agrees with him that biorefineries should not need subsidies to operate
she notes that attracting the €750 million to build a biorefinery with fossil fuel scale production volume of 220,000 tons per year is difficult
‘which is limiting their scaling potential to compete against large-scale fossil-based industries’
That is a key factor determining why costs of bio-based products are usually higher and supplies less satisfactory
Illeris is unafraid to recognise these difficulties
‘There is no single source of feedstock that can replace fossil feedstocks,’ he says
Biorefineries on their own won’t uproot their fossil fuel rivals altogether
it will be a patchwork of different kinds of feedstocks
which eventually will replace what can be replaced.’
Deploying facilities like Veolia’s in Finland is therefore crucial to sustain the sector’s growth
‘In order for us to replace fossil fuels to a larger extent
many actors to engage to start producing renewable fuels at industrial scale
because there’s a learning curve here for everybody,’ Illeris says
There is a whole supply chain based on fossil fuels that needs to be replaced
it’s a small contribution in the very big scheme of things
But it’s a necessary contribution for us to collectively learn how can we navigate this journey for the sake of the global climate.’
Andy Extance is a science writer based in Exeter
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has agreed to sell its Elotex-brand vinyl acetate redispersible polymer business
Elotex powders are used to improve the performance of mortars for the construction industry
Celanese says the acquisition will enable it to leverage its acetyl chemicals supply chain
Huber’s carboxymethyl cellulose (CMC) activities
the CMC business makes additives for improving the performance of mortars
CMC is derived from biobased raw materials
Nouryon says the deal will substantially broaden its portfolio of sustainable
biobased water-soluble polymers for use as thickeners
The Huber business has annual sales of $150 million and 240 employees
and includes a plant and R&D center in Äänekoski
Nouryon expects to complete both deals by the end of June
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Austria-based international technology group active in the supplies of plants
has announced a new order from Veolia Services Suomi
for the supply of a biomethanol purification plant to be used in Metsä Fibre’s bioproduct mill in Äänekoski
The biomethanol purification plant will be used to refine the crude sulphate methanol generated in pulp production to obtain commercial grade biomethanol
which will be integrated into Metsä Fibre’s bioproduct mill in Äänekoski
refines the crude sulphate methanol generated in pulp production to obtain commercial grade biomethanol
The biomethanol purification plant will be designed to produce 12,000 tons of biomethanol per year
making it the world’s largest of its kind when it goes into operation
Start-up of the plant is scheduled for 2024
The ANDRITZ delivery to Veolia includes proprietary process design and full EPC delivery
The biomethanol purification process is part of the ANDRITZ CircleToZero initiative aimed at achieving zero emissions and zero waste from pulp mills and is a patented extraction process yielding commercial grade biomethanol
The CircleToZero initiative also offers other next-generation solutions for the chemical recovery cycle of pulp mills
with the target of utilizing pulp mill side streams to the maximum extent possible
The biomethanol purification plant is a key component in the process for producing sustainable biomethanol from renewable raw material
The fossil-free biomethanol can be used for applications in the pulp mill itself or as a substitute for fossil-based methanol in the transport sector (biodiesel) and as a chemical base substance
With the world’s largest fossil-free biomethanol plant of this kind
Veolia and ANDRITZ’s unique technology are strongly supporting the further development of Metsä Fibre’s unique bioproduct mill approach
which combines efficient raw material use with environmental and energy efficiency
In accordance with the principles of the circular economy
crude sulphate methanol – are utilized and upgraded to obtain products with the highest possible added value
“Veolia highly values how this industrial partnership has been developed based on a common vision to use natural resources more efficiently and process existing side streams to create new
sustainable bioproducts that can replace fossil-based fuels and materials,” Jacob Illeris
International technology group ANDRITZ offers a broad portfolio of innovative plants
and digital solutions for a wide range of industries and end markets
ANDRITZ is a global market leader in all four of its business areas – Pulp & Paper
global presence and sustainability are the cornerstones of the group’s strategy
which is focused on long-term profitable growth
The publicly listed group has around 27,100 employees and over 280 locations in more than 40 countries
ANDRITZ Pulp & Paper provides sustainable technology
and service solutions for the production of all types of pulp
The technologies and services focus on maximum utilization of raw materials
lower overall operating costs as well as innovative decarbonization strategies and autonomous plant operation
as well as recycling and shredding solutions for numerous waste materials also form a part of this business area
State-of-the-art IIoT technologies as part of Metris digitalization solutions complete the comprehensive product offering
Follow Metsä Wood: Facebook | LinkedIn | Instagram | Pinterest
2015 -- Metsä Fibre’s planned bioproduct mill in Äänekoski
will have a first-of-its-kind pulp storage facility
the storage facility will use the new TransBale automated distribution center concept
sort and distribute the pulp bale units to different transports.The TransBale concept has been under development in cooperation with Metsä Fibre for a year and a half
The core of this automated distribution center is high-bay storage with two stacker cranes that operate like automatic robots
The system buffers and sorts pulp bale units by product type and customer orders
and controls all dispatch operations.“We were researching new solutions in the preliminary planning stage
and the handling capacity and storage efficiency of the TransBale concept convinced us,” says Timo Merikallio
a project director at Metsä Fibre.The distribution center will be fully operational in the third quarter of 2017
It acts as center stage of the logistics chain
which includes three main distribution channels
Approximately 800,000 tonnes of pulp will be transported as export units by train to Vuosaari Harbour
400,000 tonnes by train and trucks directly to customers
and the remaining 100,000 tonnes will be refined in different units in the mill area.One benefit of the chosen technology is its flexibility
there is no need for any pre-sorting in production or allocation of storage space
regardless of how much of different pulp grades are produced
The total capacity of the distribution center is 25,000 tonnes in an area of 3,000 m2.In addition to the equipment
the delivery by Pesmel includes an extensive warehouse management system (WMS)
which takes care of the distribution center’s inventory management
The WMS is connected both to the production automation system and the mill’s SAP system
and based on the product and dispatching information obtained from these systems
the WMS controls automated train and truck dispatch and loading operations
and a train with 22 cars carrying 1,400 tonnes in three hours
automation minimizes work safety risks and damage to equipment and products.“For a technology company like us
we have a chance to extend our technology into a new business area
we can thank Metsä Fibre’s personnel
who took part in the project with an open-minded attitude from the start,” says Tony Leikas
president and CEO of Pesmel Oy.Pesmel specializes in materials handling
packing and storage systems that enhance the internal logistics of mills and factories
Raute Corporation has signed a contract worth Euro 93 million with Metsä Wood
for the technology delivery of a new Kerto LVL (Laminated Veneer Lumber) mill in Äänekoski
Metsä Wood is one of Europe’s leading manufacturers of engineered wood products
Metsä Wood is building a new Kerto LVL mill in Äänekoski to increase its total Kerto LVL capacity by 50%
The mill’s annual production capacity is approximately 160,000 m3 and the production is expected to start in late 2026
The order for Raute’s technology includes all main production processes from veneer peeling to LVL pressing
The lines are a complete solution compiled of the most modern automated R7-Series technologies
All lines are equipped with analyzers for grading and MillSIGHTS software for data capturing
The ordered machinery and equipment will be delivered between Q1/2025 and Q1/2026
They will be manufactured at Raute’s production units in Lahti and Kajaani in Finland
“By investing in the best available technology in the industry
we significantly develop Kerto LVL's production efficiency and ensure a safe and versatile work environment for our personnel
Our long-term cooperation with Raute and the development of the mill's technological solutions together offer excellent conditions to succeed in achieving these goals”
“We are excited to work with Metsä Group on this project to build a state-of-the-art LVL mill
We are integrating our most recent innovations and advanced processing solutions into our delivery
Our enduring partnership with Metsä Group lays a solid foundation for successful cooperation”
Metsä Wood manufactures wood products for construction
which are strong and material-efficient for the construction industry
store carbon and reduce the carbon footprint of construction
Metsä Wood’s sales totaled approximately Euro 0.7 billion and the company employs around 1 550 persons
Metsä Group Press release 28 February 2023
has achieved excellent results in terms of sustainability and environmental efficiency in a study conducted by the Fraunhofer Institute for Microstructure of Materials and Systems (IMWS) in Halle
The study comprehensively examined the environmental footprint of Äänekoski bioproduct mill pulp production
The Äänekoski bioproduct mill was compared with average values of pulp mills in Europe and Latin America.
The environmental footprint of Äänekoski bioproduct mill’s pulp production was comprehensively investigated by experts from IMWS based on DIN EN ISO 14044
External independent scientists have confirmed the conformity to the norm for the conduction of the Fraunhofer study
The study involved comparing Äänekoski bioproduct mill (Finland) with the average ECF (Elemental Chlorine Free) and TCF (Totally Chlorine Free) pulp mills in Europe and ECF mills in Latin America
ECF and TCF are alternative technologies of pulp
and the Äänekoski bioproduct mill uses the advanced ECF technology
“We have set ourselves the goal of producing our fresh fibre pulp in a particularly sustainable way
This study verifies that we are on the right path
The environmental footprint of pulp as a first-class sustainable raw material is of utmost importance for us, our customers and the communities we belong to
We continue to invest in modern technologies to produce pulp even more sustainably in the future”
says Metsä Fibre’s CEO Ismo Nousiainen.
the fossil CO2-eq emissions per tonne are approximately 30 percent lower than average European pulp mills with ECF production processes and 45 percent lower than the average TCF production
In the Äänekoski bioproduct mill using the state-of-the-art technology and modern ECF bleaching process
ozone layer impact is significantly lower than in average European mills that use the TCF process
the average TCF production showed a higher impact on the ozone layer due to the process chemicals used and a higher nitrogen oxide emission
The particulate matter load (so called ‘fine dust’) at the Äänekoski mill is about 45 percent lower compared to the average European pulp mills using ECF technology and up to 70 percent lower compared to average TCF mills
the Äänekoski bioproduct mill showed 35 percent lower acidification compared to European TCF pulp mills and 15 percent lower acidification compared to European ECF pulp mills
Metsä Group is building a new bioproduct mill in Kemi
The new mill will be industry-leading in terms of production
The Kemi bioproduct mill will be built using the best available technology (BAT)
The technological level meets and even exceeds the EU BREF requirements
Metsä Group's bioproduct mills use no fossil fuels and the aim is to use 100 percent of the by-product streams and produce no waste
Metsä Group is leading the way in advancing the bioeconomy
bioproduct development and a fossil free future
The raw material for our products is renewable wood from sustainably managed northern forests
We focus on the growth sectors of the forest industry: wood supply and forest services
Metsä Group’s annual sales amount to approximately EUR 7 billion
and we have around 9,500 employees in around 30 countries
Our international Group has its roots in the Finnish forests: our parent company is Metsäliitto Cooperative which is owned by over 90,000 forest owners.
“When all the new investments are operating at full capacity
the shift will occur,” predicts Markku Alm
Sector Manager of the Southwest Finland Centre for Economic Development
Transport and the Environment (ELY Centre)
“Major investments such as the Äänekoski bioproduct mill and the Naantali multifuel power plant will raise renewable energy’s share so much that this shift will occur next year,” he says
renewable energy accounted for about 34 percent of Finland’s overall consumption
with fossil fuels responsible for some 38 percent
Metsä Fibre CEO Ilkka Hämälä says that his company’s Äänekoski plant will raise the nation’s renewable energy share by a couple of percentage points per year
It will have a higher impact on electricity usage
raising the renewable share by 2.5 percentage points
Hämälä also estimates that it will add half a billion euros to Finland’s export revenues
which is owned by Fortum and two Turku-area utility companies
and there are also many new wind turbines under construction
The government has set a target of 50 percent renewable energy usage by 2030
Hämälä points out that the key factor in limiting climate change is cutting emissions – and that not all renewables are necessarily effective at doing that
nuclear energy plays and will continue to play a significant role
both in terms of our energy supply and in fending off climate change,” says Hämälä
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make electricityIn an increasingly paper-free world some may have thought that the Finnish paper products industry's days were numbered
But the people behind Metsä Fibre's new pulp facility that's under construction in Äänekoski say demand for their products is increasing - and that the facility will produce the equivalent of 2.5 percent of Finland's energy
Open image viewerTwo-thirds of the construction of Metsä Fibres' giant complex in Äänekoski is alredy complete
Image: Sweco25.9.2016 18:04The company Metsä Fibre is investing heavily in a new facility in the town of Äänekoski which - when completed - will produce not only wood by-products but also generate the equivalent to 2.5 percent of Finland's energy needs
Two-thirds of the construction of Metsä Fibres' giant complex in Äänekoski is already complete
The new facility will give the company a needed boost to meet increased worldwide demand for pulp materials
because global demand for it goes up about one to one and a half percent every year," Camilla Wikström
the construction project's chief says
In its promotion Metsä Group is trying to underscore the modern
Rather than using the more outdated term 'pulp mill,' Metsä is calling the new fibre facility a bio-product plant
turpentine and sulphuric acid for our own production - as well as a large amount of energy," Wikström says
"It will become an important part of our operations
we make biogas out of the sludge from pulp production which can be used in vehicles."
Even though their primary - and profitable - product will continue to be pulp at the new plant
the production of energy at the plant will be significant
"We will produce 2.5 percent of Finland's electricity in Äänekoski - 1.8 terawatt hours," Wikström says
The facility itself will require less than half of that energy - and the rest will be sold back to the electricity grid
That's a significant amount of energy
Two and a half percent of Finland's energy needs is equivalent to roughly half the amount of power produced at Fortum's nuclear power plant in Loviisa
Metsä Fibre's VP of research Niklas von Weymarn says energy production is an important aspect of the new facility's profitability
"But [our] processed products are of higher value
but we are a big player in bio-energy in Finland," von Weymarn says
The construction site has about 2,000 workers from more than 600 companies
According to Metsä Fibre the facility should be operational by the third quarter of next year
Metsä Group is not alone in believing the forestry industry still has a future in Finland's economy
Several other firms are investing heavily in facilities around the country because the market for pulp and cardboard products is growing
"As a result of changed market conditions the industry was forced to rethink
Now we're at a stage when it's time to invest again," von Weymarn says
"As we read newspapers less and because of digitalisation
the paper industry is losing ground," Wikström says
toilet and kitchen paper is stable and demand is increasing."
The new investments will also require more wood - and the trees that wood comes from
Metsä Fibre says it will nearly triple the amount of wood it currently uses
And even though some of the trees used are imported
most of the wood will come from forests within a 150 kilometre radius of the Äänekoski plant
The Kuura textile fibre is produced in Äänekoski
at Metsä Spring and Itochu’s jointly-owned demo plant
which is built around the Äänekoski demo plant
aims to demonstrate the feasibility of a novel production process and textile fibre product
from both a technical and economic standpoint
This advanced direct dissolution method saw its beginnings in a collaboration with universities and research institutions over a decade ago
The demo phase began in late 2020 and it is estimated to last approximately two years
“We are testing a novel way of producing textile fibres from undried pulp
based on safer and more environmentally friendly chemicals
Our project has now reached a point where we can shift our focus more on investigating the fibre’s market potential and its suitability in different applications
which has operated in the textile industry for over 100 years already
The launch of the Kuura brand supports ITOCHU work at the customer front,” says Niklas von Weymarn
“The importance and presence of sustainable materials
are currently increasing in the global textile market
We are very honoured to announce this new cellulosic fibre – Kuura – together with Metsä Group
ITOCHU is looking forward to distributing the Kuura fibre to the global textile market
as one of the core materials of ITOCHU’s sustainable materials”
More than 100 million tonnes of textile fibres are produced worldwide every year
and there is massive global demand for sustainably produced textile fibres
Alternatives to oil-based textile materials and cotton fibres are needed to place less burden on the environment
It is essential in terms of both minimising the environmental footprint and overall efficiency that Kuura is manufactured next to a bioproduct mill
The existing industrial mill site ensures the availability of the raw material and fully fossil free energy
It also enables the wise use of water and other resources
“The idea of Metsä Group’s bioproduct mills is the full utilisation of the renewable wood raw material and production side streams as pulp and other bioproducts
which can replace materials made from fossil-based raw materials
Kuura is an excellent example of a value-added product converted from pulp that can be produced within our bioproduct mill concept,” says von Weymarn
If the feasibility of the production process and the interest in Kuura on the markets can be proved
Metsä Group will consider investing in a larger textile fibre mill located next to its bioproduct mill
Read more on www.kuura.io
Open the link to images and videos of Kuura
Innovation company Metsä Spring invests expertise and financial resources into initiatives with the ambition to reshape the forest-based bioeconomy
aiming to increase the value for Metsä Group’s stakeholders in the long-term
Follow Metsä Spring: Twitter LinkedIn
Metsä Group leads the way in the bioeconomy
developing bioproducts and a fossil free future
Metsä Group’s annual sales is approximately EUR 5.5 billion
and we have around 9,200 employees in 30 countries
Our international Group has its roots in the Finnish forest: our parent company is Metsäliitto Cooperative owned by 100,000 forest owners