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Covid-19 led to production scheduling challenges for many industrial equipment companies
Clothing/Footwear
the leading crochet warp knitting machinery manufacturer and member of the Jakob Müller Group
is using the digital planning and scheduling solutions of Dassault Systèmes’ to improve its production efficiency and competitiveness
This is allowing Comez to ensure the on-time delivery of tailor-made machines to its customers in the automotive
including electronic knitting machines for the manufacture of protective face masks and elastic ear loops during the Covid-19 pandemic
Comez deployed Dassault Systèmes’ Delmia Ortems applications to digitalise its manufacturing planning and improve the measurability
predictability and continuity of production processes
With real-time data updates in a collaborative digital environment
Comez has a global view of all production elements including machine tools
It can quickly make decisions regarding the allocation and distribution of resources to fulfill orders
while avoiding unforeseen events and uncertainties
production delays by 27% and setup times by 20%
“We needed to become more efficient and effective and offer reliable and effective management planning,” said Paolo Malnati
“We found the ideal partner in Dassault Systèmes
and its applications have helped immensely
we had an unexpected and extremely important need to double production for our machines for making masks
We had to quickly convert our production equipment to produce double the quantity in a very short amount of time
this planning would not have been possible.”
“While Covid-19 generated production scheduling challenges for many industrial equipment companies
Comez was able to keep a strong focus on customer satisfaction
dependability and efficiency,” added Philippe Bartissol
vice president of industrial equipment industry for Dassault Systèmes
www.3ds.com
www.comez.com
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Cilavegna - Narrow fabric manufacturer Comez has unveiled two new high-speed machines including a circular knitting machine for chainette cords and a double needle bed warp knitting machine
The 1700/20 circular machine has been designed for the production of any kind of tripolino
accessories and in many other sectors including the medical field
This machine is geared towards the production of elastic
resistant and soft to the touch chainette cords
The specifications of these elastic cords enable easy connection to the fabric and make them ideal as ear loops for both disposable and reusable protective facemasks
The machine has a wide number of applications with the hole diameter and quantity of needles able to be defined according to each sample
It also has easily interchangeable knitting heads with needle cylinders available with 4
The 1700/20 is equipped with latch needles which ensure a range of natural
man-made and synthetic yarns to be used while the electronic stop motion system means the machine stops automatically
with a red warning lamp signaling empty bobbins or thread breaks
Further features include 20 operating heads
20 cylinders with 12 needles - diameter 6 mm each (interchangeable according to each sample) and am electronic speed variator
A further option is that the 1700/20 can be equipped with a bobbin creel with 40 positions and a finished product collector with 2 rollers for high boxes
As well as the innovations on its electronic knitting machines
Comez says it is also continuing with the research and development of machines with mechanical control to improve their efficiency
The result of this ongoing research is the new DNB/600-2B
a high-speed mechanical warp-knitting machine with double needle bed
suitable for the mass production of simple articles
such as bands for sportswear and other technical articles
The machine is equipped with 2 mechanically controlled guide bars and can process any type of yarn
the two needle beds and guide bars allow the production of double face fabric structures
the DNB/600-2B machine enables very high productivity
thanks to its operating speed and the low stitch density value required by fabrics produced
Its compact design and reduced working width allow fast article change overs
"Users of Comez machines are in a position to obtain high quality products in large quantities," the company said
"They can therefore count on continuous production (overcoming changes in fashion tastes and market trends)
enabling them to also be competitive in new market segments
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